• 제목/요약/키워드: Steel material

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2 1/4 Cr-1 Mo강 劣化材의 微小 疲勞龜裂의 발생 및 진전거동 (Initiation and Growth Behavior of Small Fatigue Cracks in the Degraded 2 1/4 Cr-1 Mo Steel)

  • 곽상국;장재영;권재도;최선호;장순식
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.53-62
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    • 1992
  • 본 연구에서는 약 10년 정도 사용하여 경년 열화가 되었다고 예상되는 실구조 물의 일부를 입수하였으며 열화재의 특성과 비교하기 위하여 열처리에 의해 충격치를 회복시킨 재료를 회복재로 하여 두가지 재료에 대해 시험편을 제작하였따.열확현상 을 파악하기 위하여 평활재로 피로과정, 즉 미소 균열의 발생, 진전 및 복수 균열이 간섭합체하여 파단에 달하는 과정에 대하여 파괴역학적 견지에서 열화재와 회복재를 해석하고 이결과로 부터 확율변수를 추정하여 통계학적인 수명예측방법의 하나를 제시 하여 실구조물에 적용하는 방법에 대해 시도해 보았다.

복합재료를 이용한 박스빔 형태 금형의 온도상승에 따른 치수 변화 예측에 관한 연구 (Study on the Prediction of Dimension Variation due to the Temperature Rises of the Composite Material and Box Beam Type Mold Steel)

  • 김호상;이찬희;이원기
    • Composites Research
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    • 제31권1호
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    • pp.12-16
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    • 2018
  • 복합소재와 금형강 간에는 열팽창계수의 차이로 인하여 성형 과정 중의 온도 구배에 따라 다른 열팽창길이를 갖는다. 따라서 금형 내에 복합소재를 삽입하여 성형을 하는 경우 복합소재의 표면에 작용하는 압력이 소재의 업체에서 추천하는 성형 압력을 유지하는지를 확인할 필요성이 있다. 본 연구에서는 온도의 차이에 따른 복합소재와 금형 사이의 압력을 유한요소해석법을 사용하여 예측하였으며 열팽창에 따른 금형의 길이를 측정함으로써 해석의 정확성을 검증하였다. 각 온도에서의 해석과 실험값의 차이로써 매우 근사한 값을 얻을 수 있었으며, 틈새 예측 값의 목표치인 ${\pm}0.05mm$ 안에 들어오는 것을 확인하였다. 이를 통하여 복합소재에 작용하는 압력을 추정한 해석값이 신뢰할 수준임을 알 수 있었다.

고속철도 제륜자 결함분석 및 제륜자 개발 (Failure Mode Analysis and Friction Material Development of the KTX tread Brake)

  • 백종길;구병춘;구정서
    • 한국철도학회논문집
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    • 제14권2호
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    • pp.109-115
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    • 2011
  • 고속철도 KTX 차량의 답면제동은 전기제동이 작용하지 않는 저속에서 열차를 정거장의 정위치에 정차시킬 때 주로 사용되는데 그 동안 균열발생, 제륜자 키 탈락 등 잦은 고장이 발생하였다. 본 연구에서는 이러한 고장의 원인을 규명하고 각 고장에 대해 해결책을 제시하고 시험평가를 통하여 개선효과를 검증하였다. 제륜자 키와 캠의 강도향상과 제륜자 마찰재 지지판의 강도향상은 제륜자 마찰재의 균열발생을 약간 줄이는 효과는 있었다. 지지판의 강도향상, 구조개선과 함께 제륜자의 재질을 변경하였을 때 마찰재에는 균열이 거의 발생되지 않았다.

G91강 저주파 피로균열 성장에 미치는 온도와 응력비의 영향 (Effects of Temperature and Stress Ratio on Low-Cycle Fatigue Crack Growth of G91 Steel)

  • 김종범;황수경;김범준;이종훈;박창규;이형연;김문기;임병수
    • 대한금속재료학회지
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    • 제50권4호
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    • pp.271-279
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    • 2012
  • 9-12% Cr steels have been used in thermal power plants which repeat start and stop operations. Major factors of fatigue life are temperature, frequency, stress ratio, holding time, microstructure, and environment. Normally, fatigue life decreases at high temperature, low frequency, high stress ratio, and long holding time conditions. A Mod.9Cr-1Mo steel, called G91, was developed at ORNL (Oak Ridge National Laboratory, USA) and was adopted as a high-temperature structural material in the ASME Code in 2004. However, its low-cycle fatigue and fatigue crack growth characteristics have been rarely studied. In this work, we have investigated the low-cycle fatigue crack growth behaviors of G91 steel under various test conditions in terms of temperature and stress ratio. As temperature and stress ratio increase, the crack growth rate becomes faster and striation distance also increases. On the other hand, the number of branch cracks decreases.

선반 스크랩 보강 모르타르의 인장거동에 대한 재료모델 (Material Model for Tensile Behavior of Lathe Scrap Reinforced Mortar)

  • 이현진;배수호 ;권순오
    • 한국건설순환자원학회논문집
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    • 제10권4호
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    • pp.443-449
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    • 2022
  • 섬유보강 콘크리트 제조 시 감섬유 대체재료로서 선반 스크랩을 활용하는 것이 효과적이다. 왜냐하면, 선반 스크랩은 철강 제품의 부산물로서 경제적일 뿐만 아니라 강섬유의 조성과 매우 유사하기 때문이다. 본 연구의 목적은 선반 스크랩 보강 모르타르의 압축강도 및 인장거동을 평가한 후 인장거동에 대한 재료모델을 제안하는 것이다. 이를 위하여 물-결합재비 30 % 및 40 %에 각각에 대하여 선반 스크랩을 총 부피비의 1.5 %를 혼입한 선반 스크랩 보강 모르타르를 제작한 후 압축강도 및 인장거동 등의 역학적 특성을 평가하였다. 또한 선반 스크랩 보강 모르타르의 실험 결과를 바탕으로 인장거동에 대한 재료모델을 제안하였으며, 제안한 모델은 실험 결과와 비교적 잘 일치하는 것으로 나타났다.

Experimental and analytical investigation of high-strength concrete-filled steel tube square columns subjected to flexural loading

  • Chung, Kyung-Soo;Kim, Jin-Ho;Yoo, Jung-Han
    • Steel and Composite Structures
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    • 제14권2호
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    • pp.133-153
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    • 2013
  • The concrete-filled steel tube (CFT) columns have several benefits of high load-bearing capacity, inherent ductility and toughness because of the confinement effect of the steel tube on concrete and the restraining effect of the concrete on local buckling of steel tube. However, the experimental research into the behavior of square CFT columns consisting of high-strength steel and high-strength concrete is limited. Six full scale CFT specimens were tested under flexural moment. The CFT columns consisted of high-strength steel tubes ($f_y$ = 325 MPa, 555 MPa, 900 MPa) and high-strength concrete ($f_{ck}$ = 80 MPa and 120 MPa). The ultimate capacity of high strength square CFT columns was compared with AISC-LRFD design code. Also, this study was focused on investigating the effect of high-strength materials on the structural behavior and the mathematical models of the steel tube and concrete. Nonlinear fiber element analyses were conducted based on the material model considering the cyclic bending behavior of high-strength CFT members. The results obtained from the numerical analyses were compared with the experimental results. It was found that the numerical analysis results agree well with the experimental results.

Practical Experiences with Corrosion Protection of Water Intake Gates in Mekong River

  • Phong, Truong Hong;Tru, Nguyen Nhi;Han, Le Quang
    • Corrosion Science and Technology
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    • 제7권6호
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    • pp.328-331
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    • 2008
  • Corrosion behaviour of water intake gate steel structures with different protective measures was investigated. Five material alternatives were taken for investigation, including: imported and recycled stainless steel, carbon steel with hot zinc spraying, painting and composite coatings. Results of corrosion rate for carbon steel, SUS 304, hot zinc spray coats in three water systems of Mekong river basin (saline, blackish and fresh) were also presented. Corrosion rate of carbon steel decreased with decreasing salinity in the investigated water environments. Meanwhile, these values for zinc coated steel, behaved by another way. Environmental data for these systems were filed and discussed in relation with corrosion characteristics. Method of Life Cycle Assessment (LCA) was applied in materials selection for water intake gate construction. From point of Life Cycle Cost (LCA) the following ranking was obtained: Zinc sprayed steel < Recycled stainless steel < Composite coated steel < Painting steel < SUS 304 From investigated results, hot zinc spray coating has been applied as protective measure for steel structures of water intake systems in Mekong river basin.

Structural coupling mechanism of high strength steel and mild steel under multiaxial cyclic loading

  • Javidan, Fatemeh;Heidarpour, Amin;Zhao, Xiao-Ling;Al-Mahaidi, Riadh
    • Steel and Composite Structures
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    • 제27권2호
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    • pp.229-242
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    • 2018
  • High strength steel is widely used in industrial applications to improve the load-bearing capacity and reduce the overall weight and cost. To take advantage of the benefits of this type of steel in construction, an innovative hybrid fabricated member consisting of high strength steel tubes welded to mild steel plates has recently been developed. Component-scale uniaxial and multiaxial cyclic experiments have been conducted with simultaneous constant or varying axial compression loads using a multi-axial substructure testing facility. The structural interaction of high strength steel tubes with mild steel plates is investigated in terms of member capacity, strength and stiffness deterioration and the development of plastic hinges. The deterioration parameters of hybrid specimens are calibrated and compared against those of conventional steel specimens. Effect of varying axial force and loading direction on the hysteretic deterioration model, failure modes and axial shortening is also studied. Plate and tube elements in hybrid members interact such that the high strength steel is kept within its ultimate strain range to prevent sudden fracture due to its low ultimate to yield strain ratio while the ductile performance of plate governs the global failure mechanism. High strength material also significantly reduces the axial shortening in columns which prevents undesirable frame deformations.

현장 열성능 평가시험을 통한 강관 에너지파일의 적용성 평가 (Evaluation of Applicability of Steel-pipe Energy Piles Through Thermal Performance Test (TPT))

  • 이석재;최항석
    • 한국지열·수열에너지학회논문집
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    • 제18권2호
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    • pp.1-9
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    • 2022
  • A novel steel-pipe energy pile is introduced, in which the deformed rebars for main reinforcing are replaced with steel pipes in a large diameter cast-in-place energy pile. Here, the steel pipes act as not only reinforcements but also heat exchangers by circulating the working fluid through the hollow hole in the steel pipes. Under this concept, the steel-pipe energy pile can serve a role of supporting main structures and exchanging heat with surrounding mediums without installing additional heat exchange pipes. In this study, the steel-pipe energy pile was constructed in a test bed considering the material properties of steel pipes and the subsoil investigation. Then, the thermal performance test (TPT) in cooling condition was conducted in the constructed energy pile to investigate thermal performance. In addition, the thermal performance of the steel-pipe energy pile was compared with that of the conventional large diameter cast-in-place energy pile to evaluate its applicability. As a result, the steel-pipe energy pile showed 11% higher thermal performance than the conventional energy pile along with much simpler construction processes.

고질소강의 열간압연시 변형거동 및 압연효과 (Deformation Behavior & Rolling Effect on the Hot Rolling of High Nitrogen Stainless Steel)

  • 김영득;김동권;이종욱;배원병
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.329-332
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    • 2008
  • Nowadays, It is required human body-friendly, good mechanical properties, and economical efficiency material, simultaneously. The material to meet above requirement condition rear up high nitrogen stainless steel(HNS). However, HNS have a lot of problem such as poor workability, hot crack sensitivity. So, It is needed the condition of plastic working to overcome above many problem. In this study, VIM ingot with 100kg was made by pressurized vacuum induction melting. And then, The slab perform for hot rolling was prepared by open-die forging. Hot rolling process was performed by computer simulation according to change of height reduction, rolling temperature, heating numbers, rolling pass and so forth. The results of analysis were investigated between analysis and lab-scale rolling product.

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