• Title/Summary/Keyword: Steel fabrication

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Fabrication and Mechanical properties of Steel Fiber Reinforced Polyester Resin Composites Utilizing by-Products (Fly Ash) (산업부산물을 이용한 강섬유보강 폴리에스터 수지복합체의 제조 및 역학적 특성)

  • 박승범;윤의식
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.04a
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    • pp.35-40
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    • 1992
  • Results of an experimental study on the manufacture, the workability and mechanical properties of steel fiber reinforced polyester resin composites utilizing industrial waste products are presented in this paper. The fly ash polyester resin composites using steel fiber, fly ash and calcium carbonic acid (CaCo3), unsaturated polyester resin, styrene monomer, cobalt octate and methyl ethyl ketone peroxide, fine and coarse aggregates are prepared with various filler~binder rations, binder rates and mixing conditions. As a test results, the workability of steel fiber reinforced polyester resin composites are considerably dropped with increasing fly ash-binder ratio and steel fiber volume. And compressive, flexural strength and bending toughness of the composites are remarkably improved with augmenting fiber contents.

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Fabrication and Mechanical Properties of Powder Metallurgical High Speed Steels with Various Co Contents (Co 함량이 다른 분말고속도공구강의 제조 및 기계적 특성)

  • 홍성현;배종수;김용진
    • Journal of Powder Materials
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    • v.9 no.5
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    • pp.303-306
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    • 2002
  • P/M high speed steels with various Co contents were fabricated by gas atomization and Canning/HIP process. As Co content in P/M high speed steel increased, hardness, transverse rupture strength and yield strength in compressive testing increased due to solid solution hardening of Co in matrix. Especially, PM high speed steels with Co have high deformation resistance to repeated compressive loading.

A study on the langevin type vibrators (란쥬반형진동자에 관한 연구)

  • 박정엽;한득영;박태곤
    • 전기의세계
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    • v.30 no.1
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    • pp.47-54
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    • 1981
  • The fabrication of Langevin type vibrators producing relatively high sonic and ultrasonic energy is described. The dependence of the acoustic output and the frequency characteristics on the thickness of the steel plates and the pressure at the ceramics are investigated. As results, the acoustic output of Langevin type vibrators are relatively high, and the resonant frequency is decreassed by thickening the steel plates and lowering the pressure at the ceramics. Using these results, sonic and ultrasonic vibrator whose resonant frequency is determined can be designed.

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Application of HR-Plate in Steel Box Girder (HR Plate의 강박스거더 적용 연구)

  • Lee, Seong-Haeng;Hahm, Hyung-Gil;Kim, Kyoung-Nam;Jung, Kyoung-Sup
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.4
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    • pp.63-72
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    • 2007
  • As business of steel consuming industries is freshly booming in domestic and foreign countries especially in China, the price of steel plates comes to very high compare with the other materials. The HR Plates made from hot rolled coils is lower steel plates in price. In this study, material characteristics of HR Plates is investigated and availabilities of HR Plates for steel bridges as sub member or a main member is discussed. No difference between steel plates and HR Plates with thickness up to 22mm is found in most characters such as cutting operation, fabrication and even welding. As sub member in steel box girders, the application ratio and the loss ratio of HR Plate is investigated as about $10{\sim}15%$, average $10{\sim}15%$ respectively.

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Application of Narrow Steel Box Girder Bridge of Light Rail Transit with HR Plate (HR Plate의 경량전철 협폭박스거더교 적용)

  • Park, Dae-Su;Hwang, Nak-Yuen;Jung, Kyoung-Sup;Lee, Seong-Haeng
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.365-375
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    • 2006
  • The HR Plates made hot rolled coils is lower than general structural steel plates in price. No difference between general steel plates and HR Plates with thickness up to 22mm are found in most characters such as cutting operation, fabrication and even welding. It can be concluded that HR Plates with thickness up to 22mm can be applied to flanges and webs of any girders as well as longitudinal ribs, longitudinal and vertical stiffeners of steel bridges appropriately. To increase the demand of HR Plates with thickness up to 22mm, it is necessary that HR Plates is applicable to full member in steel bridge including main girder.In this study, availabilities of the narrow steel box girder of light railway transit with HR Plate width as a main member are discussed. For application of HR Plate to steel bridge with 50m span or more, new support systems in three types are presented. Computational analysis is performed in 15 bridge models of light railway transit with beam element and plate element. As a analysis results, three models in light railway transit are presented. We finally come to the conclusion that HR Plates can be apply to narrow steel box girder in the light railway transit.

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On the fabrication of carbon fabric reinforced epoxy composite shell without joints and wrinkling

  • Vasanthanathan, A.;Nagaraj, P.;Muruganantham, B.
    • Steel and Composite Structures
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    • v.15 no.3
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    • pp.267-279
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    • 2013
  • This article describes a simple and cost effective fabrication procedure by using hand lay-up technique that is employed for the manufacturing of thin-walled axi-symmetric composite shell structures with carbon, glass and hybrid woven fabric composite materials. The hand lay-up technique is very commonly used in aerospace and marine industries for making the complicated shell structures. A generic fabrication procedure is presented in this paper aimed at manufacture of plain Carbon Fabric Reinforced Plastic (CFRP) and Glass Fabric Reinforced Plastic (GFRP) shells using hand lay-up process. This paper delivers a technical breakthrough in fabrication of composite shell structures without any joints and wrinkling. The manufacture of stiffened CFRP shells, laminated CFRP shells and hybrid (carbon/glass/epoxy) composite shells which are valued by the aerospace industry for their high strength-to-weight ratio under axial loading have also been addressed in this paper. A fabrication process document which describes the major processing steps of the composite shell manufacturing process has been presented in this paper. A study of microstructure of the glass fabric/epoxy composite, carbon fabric/epoxy composite and hybrid carbon/glass/fabric epoxy composites using Scanning Electron Microscope (SEM) has been also carried out in this paper.

Effects of hardness values on the creep rupture strength in a Mod. 9Cr1Mo Steel (Mod. 9Cr1Mo 강의 크리프 강도에 미치는 경도의 영향)

  • Lee, Yeon-Su;Yu, Seok-Hyeon;Gong, Byeong-Uk;Kim, Jeong-Tae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.637-642
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    • 2003
  • The Modified 9Cr-1Mo steel identified as T91, P91 and F91 in the ASME specification has been widely used for the construction of modern power plants. The available data on the influence of process parameters during manufacturing and fabrication on its properties are not sufficient. In this study, the influence of various thermal cycles on the hardness and the creep rupture strength was analyzed in the base metal and the weldments made in tube and pipe of a Mod.9Cr-1Mo steel. The low hardness, 155Hv, showed low creep rupture strength below the allowable stresses of T91 base metal in the ASME specification. This low value was attributed to the fully recovered dislocation structure and the weakening of precipitation hardening associated with the abnormal thermal cycles.

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Fabrication of Graded-Boundary Ni/Steel Material by Laser Beam (레이저빔에 의한 조성구배계면 Ni/Steel 재료의 제조)

  • 안재모;김도훈
    • Laser Solutions
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    • v.2 no.1
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    • pp.22-29
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    • 1999
  • This work was carried out as a fundamental experiment to fabricate a Graded-Boundary Ni/Steel material using a laser beam. A Ni sheet was placed on a steel substrate, and then a series of high power $CO_2$ laser beams were irradiated on the surface in order to produce a homogeneous alloyed layer. The processing parameters were : 4 ㎾ laser power, 2m/min traverse speeds, -2mm defocuing, 17 l/min sheiding gas flow rates. The sequential repetition of the laser surface alloying treatment up to 4 times, resulted in about 5mm thick of fair compositional gradient systems. In order to determine the microstructure, phase and compositional profiles in this material, optical microscopy, XRD and EDS were used. The compositions varied from 66% to 0% for Ni and 34% to 100% for Fe in this material The microstructures were typical morphologies of rapid solidification and solid-state cooling. Since compressive stress was formed in the heat affected region due to martensitic transformation, while relative tensile stress was developed in the alloyed region, cracks were formed between the alloyed region and the substrate region.

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Fabrication of Graded-Boundary Ni/steel Material by Electron Beam (전자빔에 의한 조성구배계면 Ni/Steel 합금재료의 개발)

  • 김병철;김도훈
    • Laser Solutions
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    • v.2 no.2
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    • pp.27-33
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    • 1999
  • Electron beam was applied on the low carbon steel in order to fabricate Metal/Metal GBM(Graded Boundary Material). Ni sheet was placed on the steel substrate. The electron beam was irradiated on the surface and produced a homogeous alloyed layer. Sequential repetition of electron beam treatments for 4 times resulted in 8mm thick graded layer. To determine each layers property, optical microscopy, XRD, microhardness tester and EDS were used. The residual stress was measured by the low angle x-ray diffraction method. The graded boundary layer was stepwise profile, but Ni content incresed up to 80 wt% and Fe content decreased 20 wt% near surface. Each layers microstructure and hardness varied by different Fe/Ni composition. The compressive residual stress was induced by martensite transformation in the 1st and End layers and the shrinkage cracks were formed in graded layer by rapid cooling.

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Optimal Design of Deep-water 30kHz Omnidirectional Sonar Transducer Using a Coupled FE-BEM

  • Jarng, Soon-Suck
    • The Journal of the Acoustical Society of Korea
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    • v.18 no.4E
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    • pp.3-9
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    • 1999
  • Deep-water sonar transducers of FFR (Free Flooded Ring) type have been designed using a coupled FE-BEM. The proposed sonar transducers are composed of piezoelectric ceramic tubes and structural steel materials for simple fabrication. In order to have an omnidirectional beam pattern around 30kHz, a conic steel is placed below a piezoelectric tube or a steel disc is placed between two piezoelectric tubes. The dynamics of the sonar transducer is modelled in three dimensions and is analyzed with external electrical excitation conditions. Various results are available such as directivity patterns and transmitting voltage responses. The most optimal structure and dimensions of the steel material were calculated, so that the beam patterns of the sonar transducers had +/- 3dB omnidirectivity at 30kHz.

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