• Title/Summary/Keyword: Steel fabrication

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Fabrication Development of Stainless Steel - cast Iron Dual Tube (스테인리스강-주철 이중복합관의 제조개발에 관한 연구)

  • Choi, Sang-Ho;Kang, Choon-Sik
    • Journal of Korea Foundry Society
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    • v.8 no.4
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    • pp.429-436
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    • 1988
  • The influences of some casting conditions on bonding ratio and state at bonding zone of stainless steel-cast iron dual tube produced by centrifugal casting process were investigated to estimate fabrication technics. 1) Bonding ratio is increasing such as increasing of inner surface temperature of outer metal(stainless steel STS 304), if pouring temperature of inner metal (cast iron) is constant. 2) The more pouring temperature of inner metal (cast iron) increase, the more bonding ratio increase when inner surface temperature of outer metal (cast iron) is constant. 3) As the mold rotary speed is increase, the hatching area of bonding map (perfect bonding area) goes down to the low pouring temperature of inner metal. 4) In order to predict bonding state of two different metal, we are able to make and use the bonding map about casting conditions such as inner surface temperature of outer metal, pouring temperature of inner metal and mold rotary speed.

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Development of Steel Confined Prestressed Concrete Girder (I형상의 강재로 구속된 프리스트레스트 콘크리트 충전 합성거더 시공기술(SCP 합성거더))

  • 엄영호;황윤국;김정호;권책;이우종
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.601-608
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    • 2003
  • A new type of bridge superstructures referred to as Steel-confined Prestressed Concrete Girder (SCP Girder) was developed, which is composed of concrete, steel plate, and prestressing tendon. The girder may maximize structural advantages of these components : thus, long span bridges with low height girder may be constructed. For the effective design and fabrication of the girder, the design software program was developed and the process of fabrication established. The experimental girder designed using the program was manufactured in actual size to confirm the fabric ability of the girder. Propriety of design, structural safety, and applicability of the girder were verified through the load test.

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Process Analysis & Evaluation for Steel Frame Fabrication Automation (철골조립공사 자동화를 위한 프로세스 분석 및 평가)

  • Kim, Baek-Joong;Cho, Hun-Hee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.155-158
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    • 2007
  • The construction industry kept lower level of the technology and productivity improvement than any other kinds of industry. But in most analysis of previous construction work which promoted the productivity of construction, the analysis process has only developed by the economical efficiency or the time studies through work sampling in construction field, So We suggest motion analysis as a tool to solve these problems. Spacially, this study find out productivity improvement method of steel frame fabrication works with using motion analysis. If the result of this study were to be applied to the actual construction field, it will be of great help for Building Construction Automation.

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Evaluation of Microstructure and Mechanical Properties in 17-4PH Stainless Steels Fabricated by PBF and DED Processes (PBF와 DED 공정으로 제조된 17-4PH 스테인리스 강의 미세조직 및 기계적 특성 평가)

  • Yoon, Jong-Cheon;Lee, Min-Gyu;Choi, Chang-Young;Kim, Dong-Hyuk;Jeong, Myeong-Sik;Choi, Yong-Jin;Kim, Da-Hye
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.83-88
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    • 2018
  • Additive manufacturing (AM) technologies have attracted wide attention as key technologies for the next industrial revolution. Among AM technologies using various materials, powder bed fusion (PBF) processes and direct energy deposition (DED) are representative of the metal 3-D printing process. Both of these processes have a common feature that the laser is used as a heat source to fabricate the 3-D shape through melting of the metal powder and solidification. However, the material properties of the deposited metals differ when produced by different process conditions and methods. 17-4 precipitation-hardening stainless steel (17-4PH SS) is widely used in the field of aircraft, chemical, and nuclear industries because of its good mechanical properties and excellent corrosion resistance. In this study, we investigated the differences in microstructure and mechanical properties of deposited 17-4PH SS by PBF and DED processes, including the heat treatment effect.

Process of Using BIM for Small-Scale Construction Projects - Focusing on the Steel-frame Work - (소규모 건축공사의 BIM 정보 활용을 위한 프로세스 제안 - 철골공사 중심으로 -)

  • Kim, Jin-Kwang;Yoo, Moo-Young;Ham, Nam-Hyuk;Kim, Jae-Jun;Choi, Chang-Shik
    • Journal of KIBIM
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    • v.8 no.2
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    • pp.41-50
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    • 2018
  • The current study focused on the utilization of building information modeling (BIM) data in steel-frame structures, which help to reduce project durations because they employ prefabricated structural members that are assembled on-site. In addition, a business process model was proposed using BIM data collected during the preconstruction, structural steel fabrication, and on-site construction phases of an actual steel-frame project. The ultimate expectation is that BIM data support at each phase, as well as the increased understanding among project participants, will result in an increase in project management productivity. The results from the current study are summarized as follows: To implement a BIM capable of application to steel-frame projects and data utilization, existing theories were studied to develop the construction project steps, both generally into the preconstruction (A1), steel fabrication (A2), and on-site construction phases, (A3) and specifically into 19 BIM-applicable phases. Based on the derived BIM-applicable phases, the model elements of the BIM object were identified, and the shortcomings of existing steel-frame projects were ameliorated, resulting in an improved data flow model. Moreover, for the proposed BIM data flow to progress efficiently, the BIM specialist needs to be well-acquainted with the phase-specific three-dimensional (3D) model output, and the infrastructure to construct an error-free 3D model must be provided. Based on the actual construction example, the BIM data utilized steel-frame projects - via production reports, clash checks, two-dimensional (2D) drawings, four-dimensional (4D) simulations, and 3D scanning - to make cooperation and communication among participants easier.

Improving Fatigue Strength of Weld Joints by Blast Cleaning used in Painting Steel Bridge (강교 도장용 블라스트 표면처리에 의한 용접이음의 피로강도 향상)

  • Kim, In-Tae;Jung, Young-Soo;Lee, Dong-Uk
    • Journal of Korean Society of Steel Construction
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    • v.23 no.2
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    • pp.137-146
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    • 2011
  • In the fabrication of steel bridges, blast cleaning prior to painting is carried out on the steel members to clean the forged surface and to increase the adhesive property of the applied painting systems. The effect of blast cleaning on the fatigue strength improvement of the weld joints, however, is not clear. In this study, Almen strips and steel specimens were blast-treated, conforming to ten types of blast-cleaning conditions deducted from the blast-cleaning conditions of seven steel structure fabrication companies. The arc height, roughness, hardness, and compressive residual stress were measured before and after the implementation of the ten blast-cleaning methods, and the relationship between the blast conditions and the measured values was studied. The geometry of the weld toe and the compressive residual stress near the weld toe were also measured before and after the blast cleaning of the butt-welded joints, and fatigue tests were carried out on the butt weld joints. The test results showed that blast cleaning significantly increases the fatigue strength and limit.

Fabrication and Characterization of ODS 316L Stainless Steels (산화물 분산강화형 316L 스테인리스강의 제조와 특성 연구)

  • Kim, Min-Ho;Ryu, Ho-Jin;Kim, Sung-Soo;Han, Chang-Hee;Jang, Jin-Sung;Kwon, Oh-Jong
    • Journal of Powder Materials
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    • v.16 no.2
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    • pp.122-130
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    • 2009
  • Austenitic oxide-dispersion-strengthened (ODS) stainless steel was fabricated using a wet mixing process without a mechanical milling in order to reduce contaminations of impurities during their fabrication process. Solution of yttrium nitrate was dried after a wet mixing with 316L stainless steel powder. Carbon and oxygen contents were effectively reduced by this wet processing. Microstructural analysis showed that coarse yttrium silicates of about 150 nm were formed in austenitic ODS steels with a silicon content of about 0.8 wt%. Wet-processed austenitic ODS steel without silicon showed higher yield strength by the presence of finer oxide of about 20 nm.

Fabrication of stainless clad steel by hot rolling (열간압연에 의한 스테인레스 클래드강 제조)

  • 김승태;권숙인
    • Journal of Welding and Joining
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    • v.8 no.2
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    • pp.70-79
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    • 1990
  • Stainless clad steels were made through hot rolling process. Backing plates employed in this study were HSLA steel and mild steel. The shear bond strength increased with an increase of the soaking temperature and time. It was also found that the shear bond strength increased with an increase of the reduction ratio. The threshold deformation was observed to be 20% and 10% respectively when the soaking conditions of 15 min. at 900.deg. C and 30 min. at 1000.deg. C were applied. Either the rolling or the transverse direction did not give any significant difference in the shear bond strength. Stainless steel-HSLA steel was superior to stainless steel-mild steel in the same range of magnitude. Because the above experimental results were in contrary to the existing mechanisms, the new model was proposed to describe the bonding mechanism and the void formation.

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An Experimental Study on the Seismic Behavior of Box Type Concrete-Filled Steel Piers (박스형 강합성 교각의 내진 성능 평가를 위한 실험적 연구)

  • 서진환
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2000.10a
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    • pp.381-388
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    • 2000
  • The steel piers and the concrete-filled steel piers, in spite of reasonable strength, high ductility, small section, and fast construction, have not been considered as the alternatives to the RC piers even in the highly populated urban area where aseismic safety, limited space and fast construction are indispensably required. In this paper, a steel pier and 4 box type concrete-filled steel piers were tested with the quasi-static cyclic loading to estimate the ductility and the strength. Additional devices such as base rib, turn-buckle, and anchor bolted added at the to increase the ductility with minimum additional cost. The result showed that the concrete filled-in steel piers had higher energy absorbtion and strength than steel piers had, but also showed that slight overlooking in the design and fabrication could lead to the abrupt fracture just after small local buckling at the bottom.

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