• Title/Summary/Keyword: Steel disk

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Tribological Characteristics of Brake Disc for Train (철도차량용 제동 디스크의 트라이볼로지 특성 연구)

  • Kim, Sang-Ho;Lee, Hi-Sung
    • Tribology and Lubricants
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    • v.23 no.1
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    • pp.19-28
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    • 2007
  • Mechanical Brake system is inevitable equipment for stability of train and speed of the train. Especially brake disk and brake pads are core parts of mechanical brake system. It was investigated with tribological characteristics of brake discs for train by using lab-scale dynamometer. Gray cast iron disk was most attacked with sintered brake pad. Alloyed steel disk and NCM cast iron disk had suitable friction coefficient, high stability and low disk attack to the sintered brake pad. But at the view of economy, low alloyed cast iron will be most suitable choice.

Welding Properties of 1000MPa Class High Strength Steel Sheets for Car Body Using Disk Laser (자동차용 1000MPa급 고장력 강판의 Disk 레이저용접 특성)

  • Seol, Hyun-Uk;Song, Mun-Jong;Lee, Kyu-Hyun;Lee, Mun-Yong;Kim, Sok-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.8-12
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    • 2012
  • Application for laser welding have increased steadily in recent years due to its benefits such as high speed, high productivity and high density energy heat source. In this study, the influence of welding parameters was investigated on penetration characteristics, mechanical properties including formability test in disk laser welded 1000MPa class steels. A shielding gas was used and bead-on-plate test was performed with various welding speeds. The main welding test was performed by butt welding with various welding speeds at 2.5 kW laser power.

Influence of External Air Velocity for Tribological Characteristics between Sintered Friction Material and Disk (외부 공기속도 변화에 따른 소결마찰재와 디스크간 마찰특성)

  • Lee, Jong Seong;Lee, Hi Sung
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.19-26
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    • 2013
  • Cu-matrix sintered brake pads and low-alloy heat-resistant steel are commonly applied to basic brake systems in high-energy moving machines. In this research, we analyzed the tribological characteristics to determine the influence of the air velocity between the disk and pad. At a low brake pressure with airflow, the friction stability was decreased as a result of the lack of tribofilm formation at the disk surface. However, there were no significant changes in the friction coefficient under any of the test conditions. The wear rates of the friction materials were decreased with an increase in the airflow velocity. As a result, the airflow velocity influenced the friction stability, as well as the wear rate of the friction materials and disk, but not the friction coefficient.

An investigation into the mechanics of fiber reinforced composite disk springs

  • Yang, Peng;Van Dyke, Stacy;Elhajjar, Rani F.
    • Steel and Composite Structures
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    • v.18 no.3
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    • pp.775-791
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    • 2015
  • An analytical and experimental investigation is performed into the mechanical behavior of carbon-fiber/epoxy woven coned annular disk springs. An analytical approach is presented for predicting the deformation behavior of disk springs of specially orthotropic laminates with arbitrary geometric parameters. In addition, an analytical methodology is proposed for obtaining the deformation behavior of a stack of disk springs. The methodology is capable of accounting for parallel and series arrangements for uniform and irregular stacks. Element and assembly experimental results are used to validate the proposed method showing how to achieve flexible spring rates at various deflections ranges. This manuscript also provides guidelines for design and validation of disk spring assemblies.

Effects of Humidity and Sliding Speed on the Wear Properties of $Si_3N_4$ Ceramics (습도 및 미끄럼 속도에 따른 질화규소의 마찰 마모 특성에 관한 연구)

  • 이기현;김경웅
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.63-69
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    • 1993
  • The wear properties of two types of $Si_3N_4$(silicon nitride) exposed to high and low humidity were examined experimentally for various sliding speed. Bearing steel was used as the disk material at pin-on-disk type sliding. Wear rates of pressureless sintered-plus-hot-isostatic pressed Si3N4 were slightly lower than those of pressureless sintered $Si_3N_4$. It was observed that adsorbed moisture and sliding speed markedly influenced the wear properties of $Si_3N_4$. The highest wear rate was obtained under the high humidity and low sliding speed condition. As the sliding speed was increased, wear rates were decreased and the humidity effect on the wear rates of $Si_3N_4$ was lowered. The result that the $Si_3N_4$ pin showed a high wear rate under the high humidity condition was explained by the property change due to the adsorbed moisture, plowing action by the hard particles of $Fe_2O_3$ from the disk, and the corrosion effect at $Si_3N_4$ surface. Increase in sliding speed was supposed to have reduced the humidity effect on wear rate of $Si_3N_4$ by raising the temperature of both the bearing steel disk and $Si_3N_4$ pin specimen.

Effects of laser power on hardness and microstructure of the surface melting hardened SKD61 hot die steel using Yb:YAG disk laser (Yb:YAG 디스크로 레이저 표면 용융 경화된 SKD61 열간금형강의 경도와 미세조직에 미치는 레이저 출력의 영향)

  • Lee, Kwang-Hyeon;Choi, Seong-Won;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.54-61
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    • 2015
  • In this study, effect of laser power on hardness and microstructure of SKD61 Hot Die steel of which surface was melted and hardened with Yb:YAG disk laser was investigated. Beam speed was fixed at 70 mm/sec and distance between them was 0.8 mm about Laser surface melting. The only thing that was changed laser power. Laser powers were 2.0, 2.4 and 2.8 kW. No defect was found under all conditions. As the laser power increased, the penetration depth were deepened and the bead width was also widened. There was no hardness deviation of fusion zone at same laser power and it was higher than that of heat affected zone. In addition, the more laser power increased, the more hardness in fusion zone decreased. Fusion zone was macroscopically dendrite structure. However, core matric in dendrite was lath martensite of 100 nm size. There were $M_{23}C_6$ of 500 nm and the VC and $Mo_2C$ of a nano meters on boundary of dendrite.

A Study on the Wear Behavior of SPS5 Steel Surface-Treated by Induction Hardening Method (고주파 열처리에 따른 SPS5 강의 마모특성 변화에 대한 연구)

  • Kim, Min-Ho;Rhee, Kyong-Yop;Paik, Young-Nam;Hong, Jai-Sung;Ham, Young-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.10
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    • pp.74-79
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    • 2006
  • In this study, the tempering effect on the wear characteristics of induction-hardened SPS5 steel was investigated. For this purpose, three tempering conditions were applied to control the hardness of heat-treated SPS5 steel. Ball-on-disk wear tests have been performed using zircornia balls on the tempered specimens to determine the variation of wear characteristics. The results showed that friction coefficient decreased with increasing hardness for induction hardening conditions. This seems to occur because real contact area between specimen and mating ball was affected by the specimen hardness.

A study on the wear behavior of spring steel surface-treated by induction hardening method (고주파로 열처리된 스프링강의 마모특성)

  • Kim M.H.;Rhee K.Y.;Paik Y.N.;Oh T.Y.;Hong J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.409-410
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    • 2006
  • In this study, the tempering effect on the wear characteristics of induction-hardened SPS5 steel was investigated. For this purpose, three tempering conditions were applied to control the hardness of heat-treated SPS5 steel. Ball-on-disk wear tests have been performed using zircornia balls on the tempered specimens to determine the variation of wear characteristics. The results showed that friction coefficient decreased with increasing hardness for induction hardening conditions. This seems to occur because real contact area between specimen and mating ball was affected by the specimen hardness.

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Effect of Disk Material on the Performance of Cermet Tipped Circular Saw (서멧팁 은납형 둥근톱의 성능에 미치는 기판의 영향)

  • Lee Jae-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.350-353
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    • 2005
  • It is a feature of primary importance for a backing material for circular saw blades having teeth which are tipped with cermet, that the steel has not a too high hardenability in order that the backing material shall not be completely hardened through brazing, welding or grinding, etc. in connection with the finishing operation in the manufacturing of circular saw blade. It is believed that V-(2Mo+W) added steel from this point of view had best conditions. Using V-(2Mo+W) added backing steel, the tool failure can be effectively prevented due to superior damping performance.

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Approximate Optimization of the Steel Wheel's Disc Hole (스틸휠 디스크 홀의 근사최적화)

  • Kim, Woo-Hyun;Cho, Jae-Seng;Yoo, Wan-Suk;Lim, O-Kaung
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.570-573
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    • 2003
  • Wheels for passenger car support the car weight with tires. and they transmit rolling and braking power into the ground. Whittliing away at wheel weight is more effective to boost fuel economy that lighting vehicle body structure. A shape of hole in disk is optimized for minimizing the weight of steel wheel. Pro/ENGINEER program is used for formulating the design model. and ANSYS package is selected for analyzing the design model. It has difficulties 10 interface these commercial software directly. For combining both programs. response surface methodology is applied to construct approximation functions for maximum stresses and maximum displacements are obtained by full factorial design of five levels. This steel wheel is modeled in 14-inch diameter of rim. and wide parameter of hole in disk is only selected as design variable for reducing the weight of steel wheel. PLBA(Pshenichny·Lim-Belegundu_arora) algorithm. which uses the second-order information in the direction finding problem and uses the active set strategy. is used for solving optimization problems.

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