• Title/Summary/Keyword: Steel Sheets

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Effect of Formability of Physical Properties of Polyester/Melamine Cured Coating Using Polycarbonate Diol with Various Molecular Weight (폴리카보네이트 분자량이 폴리에스터/멜라민 경화형도료의 도막 성형성 및 물성에 미치는 영향)

  • Lee, Yong-Hee;Moon, Je-Ik;Kim, Hyun-Joong;Lee, Jae-Young;Noh, Seung Man;Nam, Joon Hyun
    • Journal of Adhesion and Interface
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    • v.12 no.4
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    • pp.105-110
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    • 2011
  • Polyester/melamine cured coatings had been used for pre-primed coatings and pre-coated metal coatings, because it has good mechanical,chemical properties, and mar resistance. But it has weak points such as stiffness and low formability for making automotive components. Polyester had been synthesized using polycarbonate diol of long alkyl chain which can improve flexibility and formability which is one of the important factors for pre-coated steel sheets (PCM). In this study, strain and tensile strength were examined by the tensile test and formability was examined by the drawing test. Also, Those polyester resins were also measured by DMA to verify flexibility of cured coatings.

Experimental Study on Dry Waterproofing Technology Using Synthetic Polymer Sheet Comprised of Synthetic Resin Metal Sheets and Tri-Layered Filler (합성수지 메탈시트와 3면겹침용 채움재가 공법화된 합성고분자계 시트를 이용한 건식화 방수기술에 대한 실험적 연구)

  • Koo, Ja-Ung;Kim, Bum-Soo;Lee, Jung-Hun;Song, Je-Young;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.139-140
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    • 2017
  • This technology employs a method of forming a single-ply PLUS waterproofing sheet layer comprised of applying a single-ply synthetic polymer layer on a vibrating structure (steel frame, RC) or an inclined surface by using a T joint lap-filling coil and an embedded metal coated sheet. The T - joint reinforcing lap-filling coil was used to block the ingress channel of the rainwater by applying the material in the vulnerable area where the three sides of the waterproof sheet overlapped. Conventional waterproofing techniques have a problem in that the waterproof sheet is pierced because the end portion of the waterproof sheet applied to the vertical portion is fixed by a nail, and the sealant applied to the end portion of the sheet cannot easily secure long-term waterproof durability due to the influence of the external environment. Therefore, the developed technology secured the waterproof durability against the vertical part by using the embedded metal sheet. In addition, automatic hot-air fusing is used to improve the quality of waterproof construction and point fixation method using fixed hardware. This is a technology that is not significantly restricted in the high degradation level regions of domestic waterproof construction environments in Korea such as low-temperature environment, wet floor.

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Piezoelectric Energy Harvesting Characteristics of Hard PZT Interdigitated Electrode (IDE) Unimorph Cantilever (Hard PZT IDE 유니몰프 캔틸레버의 압전 에너지 하베스팅 특성)

  • Lee, Min-seon;Kim, Chang-il;Yun, Ji-sun;Park, Woon-ik;Hong, Youn-woo;Cho, Jeong-ho;Paik, Jong-hoo;Park, Yong-ho;Jang, Yong-ho;Choi, Beom-jin;Jeong, Young-hun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.8
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    • pp.501-507
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    • 2017
  • A unimorph piezoelectric cantilever generator with an interdigitated electrode (IDE) was developed for vibration energy harvester applications driven in the longitudinal mode. Hard lead zirconate titanate (PZT) ceramic with a high $Q_m$ of 1,280 was used as the piezoelectric active material. Ten PZT sheets produced by tape casting were laminated and co-fired with an Ag/Pd IDE at $1,050^{\circ}C$ for 2 h. The approximately $280{\mu}m$-thick co-fired PZT laminate with the IDE was attached to a stainless steel substrate with an adhesive epoxy for the fabrication of an IDE unimorph cantilever. Its energy harvesting characteristics were evaluated: an output power of $1.1{\mu}W$ at 120 Hz across the resistive load of $700k{\Omega}$ was obtained, corresponding to a normalized power factor of $4.1{\mu}W/(G^2{\cdot}cm^3)$.

An Experimental Study on the Compressive Strength Characteristics of Reinforced Concrete Columns Strengthened with Fiber Sheets (섬유시트로 보강된 철근콘크리트 기둥의 압축강도 특성에 관한 실험적 연구)

  • Kim, Jeong-Sup;Choi, Jin-Seok;Cho, Cheol-Hee;Go, Song-Kyoon
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.2
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    • pp.119-127
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    • 2003
  • Test specimen test was performed using concrete reinforced with fiber sheet and the test variables were based on the kinds of fiber and the number of reinforcement layers. Using steel-concrete reinforced with fiber sheet, compression tests were performed and the test variables were the kinds of fiber, number reinforcement layers and reinforcement layer order. The following results were obtained: 1) It was demonstrated that compressive strength of the test specimen reinforced during test specimen test and member test increased as the number of reinforcement layers increased. 2) It was shown that non-reinforced test, specimen were destroyed during the member tests, but the specimen reinforced with CFS destroyed and the GFS-reinforced specimen and composite reinforced specimen showed ductile destruction. 3) As a result of tests on kinds of reinforcement fiber, it was demonstrated that CFS-reinforced test specimen had higher compressive strength in a 공시체 test. In the member test, 2ply-and 3ply-GFS reinforced specimens except lplied one had higher compressive strength. It was because partial destruction occurred due to the rate of height/section. 4) For layer strength order, compared with test specimen reinforced only with a single reinforced material, test specimen reinforced with CFS and GFS, and test specimen reinforced with CFS first showed better results in compressive strength and ductility judgement.

Characteristics of Al Films Prepared by Oblique Angle Deposition (빗각 증착으로 제조한 Al 박막의 특성)

  • Park, Hye-Sun;Yang, Ji-Hoon;Jung, Jae-Hun;Song, Min-A;Jeong, Jae-In
    • Journal of the Korean institute of surface engineering
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    • v.45 no.3
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    • pp.111-116
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    • 2012
  • Oblique angle deposition (OAD) is a physical vapor deposition method which utilizes non-normal angles between the substrate and the vaporizing source. It has been known that tilting the substrate changes the properties of the film deposited on it, which was thought to be a result of morphological change of the film. In this study, OAD has been applied to prepare single and multilayer Al films by magnetron sputtering. The magnetron sputtering source of 4 inch diameter was used to deposit the films. Al films have been deposited on Si wafers and cold-rolled steel sheets. The multilayer films were prepared by changing the tilting angle upside down at each layer interval, which means that when the first layer was deposited at an angle of $+45^{\circ}$, the second layer was deposited at an angle of $-45^{\circ}$, and vice versa. The microstructure, surface roughness and reflectance of the films were investigated using a scanning electron microscope, a surface profiler and a spectrophotometer, respectively. The corrosion resistance was measured and compared using the salt spray test. The single layer film prepared at an oblique angle of $60^{\circ}$ prepared at other angles. However, for the multilayer films, the film prepared at an oblique angle of $45^{\circ}$ showed the most compact and featureless structure. The multilayer films were found to exhibit higher corrosion resistance than the single layer films.

Effect of Pre-Heat Treatment on Bonding Properties in Ti/Al/STS Clad Materials (Ti/Al/STS 클래드재의 접합특성에 미치는 예비 열처리의 영향)

  • Bae, Dong-Hyun;Jung, Su-Jung;Cho, Young-Rae;Jung, Won-Sup;Jung, Ho-Shin;Kang, Chang-Yong;Bae, Dong-Su
    • Korean Journal of Metals and Materials
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    • v.47 no.9
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    • pp.573-579
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    • 2009
  • Titanium/aluminum/stainless steel(Ti/Al/STS) clad materials have received much attention due to their high specific strength and corrosion-resisting properties. However, it is difficult to fabricate these materials, because titanium oxide is easily formed on the titanium surface during heat treatment. The aim of the present study is to derive optimized cladding conditions and thereupon obtain the stable quality of Ti/Al/STS clad materials. Ti sheets were prepared with and without pre-heat treatment and Ti/Al/STS clad materials were then fabricated by cold rolling and a post-heat treatment process. Microstructure of the Ti/Al and STS/Al interfaces was observed using a Scanning Electron Microscope(SEM) and an Energy Dispersed X-ray Analyser(EDX) in order to investigate the effects of Ti pre-heat treatment on the bond properties of Ti/Al/STS clad materials. Diffusion bonding was observed at both the Ti/Al and STS/Al interfaces. The bonding force of the clad material with non-heat treated Ti was higher than that with pre-heat treated Ti before the cladding process. The bonding force decreased rapidly beyond $400^{\circ}C$, because the formed Ti oxide inhibited the joining process between Ti and Al. Bonding forces of STS/Al were lower than those of Ti/Al, because brittle $Fe_3Al$, $Al_3Fe$ intermetallic compounds were formed at the interface of STS/Al during the cladding process. In addition, delamination of the clad material with pre-heat treated Ti was observed at the Ti/Al interface after a cupping test.

Flutter phenomenon in composite sandwich beams with flexible core under follower force

  • Saghavaz, Fahimeh Rashed;Payganeh, GHolamhassan;Fard, Keramat Malekzadeh
    • Steel and Composite Structures
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    • v.39 no.5
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    • pp.615-630
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    • 2021
  • The main purpose of the present work was to study the dynamic instability of a three-layered, thick composite sandwich beam with the functionally graded (FG) flexible core subjected to an axial compressive follower force. Flutter instability of a sandwich cantilever beam was analyzed using the high-order theory of sandwich beams, for the first time. The governing equations in general for sandwich beams with an FG core were extracted and could be used for all types of sandwich beams with any types of face sheets and cores. A polynomial function is considered for the vertical distribution of the displacement field in the core layer along the thickness, based on the results of the first Frosting's higher order model. The governing partial differential equations and the equations of boundary conditions of the dynamic system are derived using Hamilton's principle. By applying the boundary conditions and numerical solution methods of squares quadrature, the beam flutter phenomenon is studied. In addition, the effects of different geometrical and material parameters on the flutter threshold were investigated. The results showed that the responses of the dynamic instability of the system were influenced by the follower force, the coefficients of FGs and the geometrical parameters like the core thickness. Comparison of the present results with the published results in the literature for the special case confirmed the accuracy of the proposed theory. The results showed that the follower force of the flutter phenomenon threshold for long beams tends to the corresponding results in the Timoshenko beam.

Combined influence of porosity and elastic foundation parameters on the bending behavior of advanced sandwich structures

  • Malek Hadji;Abdelhakim Bouhadra;Belgacem Mamen;Abderahmane Menasria;Abdelmoumen Anis Bousahla;Fouad Bourada;Mohamed Bourada;Kouider Halim Benrahou;Abdelouahed Tounsi
    • Steel and Composite Structures
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    • v.46 no.1
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    • pp.1-13
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    • 2023
  • Elastic bending of imperfect functionally graded sandwich plates (FGSPs) laying on the Winkler-Pasternak foundation and subjected to sinusoidal loads is analyzed. The analyses have been established using the quasi-3D sinusoidal shear deformation model. In this theory, the number of unknowns is condensed to only five unknowns using integral-undefined terms without requiring any correction shear factor. Moreover, the current constituent material properties of the middle layer is considered homogeneous and isotropic. But those of the top and bottom face sheets of the graded porous sandwich plate (FGSP) are supposed to vary regularly and continuously in the direction of thickness according to the trigonometric volume fraction's model. The corresponding equilibrium equations of FGSPs with simply supported edges are derived via the static version of the Hamilton's principle. The differential equations of the system are resolved via Navier's method for various schemes of FGSPs. The current study examine the impact of the material index, porosity, side-to-thickness ratio, aspect ratio, and the Winkler-Pasternak foundation on the displacements, axial and shear stresses of the sandwich structure.

Three-dimensional Reconstruction of X-ray Imagery Using Photogrammetric Technique (사진측량기법을 이용한 엑스선영상의 3차원 모형화)

  • Kim, Eui Myoung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.2D
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    • pp.277-285
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    • 2008
  • X-ray images are wildly used in medical applications, and these can be more efficiently find scoliosis which is appearing during the growth of human skeleton than others. This research is focused on the calibration of X-ray image and three-dimensional coordinate determination of objects. Three-dimensional coordinate of objects taken by X-ray are determined by two step procedure. Firstly, interior and exterior orientation parameters are determined by camera calibration using Primary Calibration Object (PCO) which has two sides with embedded radiopaque steel ball. Secondly, calibration cage coordinates which is composed of two acrylic sheets that are perpendicular to X-ray source are determined by the parameters. Three-dimensional coordinates of calibration cage determined by photogrammetric technique are compared with that of Coordinate Measuring Machine (CMM). Though the accuracy analysis, X direction which is parallel to X-ray source error values are relatively higher than those of Y and Z directions. But, the accuracies of Y and Z axis are approximately -3 mm to 3 mm. From the research results, it is considered that photogrammetric technique is applied to determine three-dimensional coordinates of patients or assist to make medical devices.

Characterization of Solidification and Microstructure of an Al-Zn-Mg-Si Alloy

  • He Tian;Dongdong Qu;Zherui Tong;Nega Setargew;Daniel J. Parker;David StJohn;Kazuhiro Nogita
    • Corrosion Science and Technology
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    • v.23 no.2
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    • pp.104-112
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    • 2024
  • Al-Zn-Mg-Si alloy coatings have been developed to inhibit corrosion of cold rolled steel sheets, and an understanding of the alloy system helps prevent coating defects. We used a Bridgman furnace to characterise the nature and formation mechanisms of the phases present in the quaternary system with 0.4 wt% Fe. In the directional solidification experiments we imposed steep temperature gradients and varied the pull rate. After the samples were quenched in the furnace, detailed characterization of the samples was carried out by electron microscopy (SEM/EDS). From the dT/dt vs T plots of the cooling curves of the alloys, the solidification path was determined to be $Liquid{\longrightarrow[80]^{544-558}}{\alpha}-Al{\longrightarrow[80]^{453-459}}Al/Mg_2Si{\longrightarrow[80]^{371-374}}Al/Zn{\longrightarrow[80]^{331-333}}Zn/mgZn_2$. The formation mechanisms of the Mg and Zn containing phases and their morphology was discussed together with the effects of the cooling rate. Key findings include the lengthening of the mushy zone in directionally solidified samples remelted against a positive temperature gradient, as well as an enrichening of the α-Al phase by Zn through remelting. Mg2Si and other Si based phases were observed to adopt a much finer faceted microstructure in favour of a script-like microstructure when exposed to the higher cooling rate of coolant quenching.