• Steel and Composite Structures
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• 제39권3호
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• pp.229-241
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• 2021

This work focused on aluminum foam sandwich (AFS) with different foam core densities and different face-sheet thicknesses subjected to constant amplitude three-point bending cyclic loading to study its fatigue performance. The experiments were conducted out by a high frequency fatigue test machine named GPS-100. The experimental results showed that the fatigue life of AFS decreased with the increasing loading level and the structure was sensitive to cyclic loading, especially when the loading level was under 20%. S-N curves of nine groups of AFS specimens were obtained and the fatigue life of AFS followed three-parameter lognormal distribution well. AFS under low cyclic loading showed pronounced cyclic hardening and the static strength after fatigue test increased. For the same loading level, effects of foam core density and face-sheet thickness on the fatigue life of AFS structure were trade-off and for the same loading value, the fatigue life of AFS increased with aluminum foam core density or face-sheet thickness monotonously. Core shear was the main failure mode in the present study.

• 대한토목학회논문집
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• 제14권4호
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• pp.977-988
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• 1994

본 연구는 연약지반상에 sand drain을 타설하고 성토하여 교대 및 교각을 시공하는 진월 인터체인지에서 기초지반의 침하, 융기 및 이미 시공된 교각기초부분의 수평방향 변위를 측정한 실측치와 Sekiguchi의 탄 점소성모델을 Biot의 압밀방정식과 결합하여 2차원 평면변형용조건으로 유한요소해석한 결과를 비교 검토하였다. 이때 교각기초인 강판말뚝은 등가의 강널말뚝벽으로 환산하였다. 그리고 환산한 벽체에 축력의 변화, 강성의 변화, 지지조건의 변화 및 고정점위치의 변화 동에 따른 기초지반의 거동과 강널말뚝벽체의 거동 특성을 밝혔다.

• 소성∙가공
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• 제28권6호
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• pp.328-335
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• 2019

Demand for ultra-thin materials is increasing due to their light-weight and versatile properties. In this work, the formability of the ultra-thin stainless steel sheets of various thicknesses in the incremental sheet forming (ISF) process is investigated. The effects of the thickness on formability were evaluated with forming experiments of the truncated cone shape with 10° intervals. As the thickness of the material decreased, the maximum forming angle decreased and wrinkles also occurred quickly. The maximum forming angles in the truncated cone shape without the wrinkles for the thickness of 0.05 mm, 0.08 mm, and 0.1mm were 30°, 40°, and 50°, respectively. Wrinkles occurred in a twisted shape along the moving direction of the tool. As the material thickness increased, the size of the wrinkles increased.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1294-1298
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• 2005

In this study, combined micro press and surface finishing process are proposed to fabricate the micro nozzle array on a stainless steel sheet metal. In micro hole punching process the burr occurs inevitably, but the burr must be minimized in order to improve the quality and accuracy of the product. For this reason, subsequent magnetic field-assisted finishing technique is applied to remove the burr which exists around the nozzles for ink-jet printer head and proved to be a feasible for deburring by experiment. The deburring characteristics of sheet metals were investigated changing with polishing time and magnetic abrasive size. After the deburring, the burr size has remarkably reduced and roundness of the hole also has improved.

• 소성∙가공
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• 제25권5호
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• pp.301-305
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• 2016

The manual modification of stamping die has widely been used in order to reduce springback after sheet metal forming. When UHSS (Ultra High Strength Steel) is used in sheet metal forming, the die design considering springback compensation is more difficult because higher strength sheet has more springback. In this study, the optimization method was used in order to design die geometry considering springback compensation after forming of 1.2GPa UHSS. Die geometries were defined as design variables and the springback distance from the die surface was conducted as object function in optimization process. The optimized die geometry considering springback compensation was performed using finite element and optimization analysis. The simulation results such as thickness distribution and springback amount were compared with measured data using 3D optical measurement system (GOM ARGUS, ATOS). And the prediction of springback amount showed a good agreement within test results.

• 대한기계학회논문집A
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• 제36권4호
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• pp.413-420
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• 2012

알루미늄 포일 접착강판은 접착제를 이용하여 알루미늄 포일을 드로잉용 GI 강판 위에 접착시킨 강판이다. 알루미늄 포일의 박리현상은 알루미늄 포일 강판의 주된 성형불량 중의 하나이다. 본 연구에서는 가전제품의 외관에 활용되는 알루미늄 포일 접착강판의 박리한계를 규명하였다. 알루미늄 포일 접착강판의 박리는 알루미늄 포일과 강판의 접착강도에 의해 결정된다. 알루미늄 접착강판의 박리와 접착강도와의 관계를 분석하기 위해 CZM 을 활용하여 알루미늄 포일 접착강판의 계면접착력에 따른 알루미늄 포일 박리변형률의 변화를 분석하였다. 해석결과, 박리발생의 주원인은 강판의 변형 중 접착계면에서 발생하는 전단응력에 의해 박리가 발생함을 확인하였다. 또한 알루미늄 포일 접착강판의 계면접착력을 측정하여 강판의 등이축인장모드인 스트레치 변형에 따른 박리가 발생하는 한계변형률을 도출하였다. 도출된 알루미늄 포일 접착강판의 박리 한계는 에릭슨 시험을 통해 검증하였다.

• 소성∙가공
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• 제22권3호
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• pp.133-142
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• 2013

Recently, electric vehicles and hybrid cars are being promoted as alternatives to reduce automobile emissions. Generally, thin sheet materials such as aluminum alloy AA300X and cold-rolled steel sheet such as JIS-G-3141 are used for the container for the lithium-ion secondary batteries. In this study, a multi-stage deep drawing process is used to produce a rectangular cup from thin stainless steel sheet material, SUS409L, with an initial blank thickness of 0.4mm for the battery container application. Numerical simulations of the first through the fifth stages for the multi-stage deep drawing with thin SUS409L sheet were conducted using LS-Dyna3D Implicit/Explicit. Special consideration was given to the deformation characteristics due to the normal anisotropy of the sheet material. The numerical simulations were conducted with both isotropic properties and the anisotropic properties of the initial blank material. An unexpected forming failure, barreling in the bottom region of the deep drawn rectangular cup, was observed. This failure mode can be avoided by additional ironing thickness control during the process.

• Corrosion Science and Technology
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• 제9권4호
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• pp.153-158
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• 2010

Electrical appliances such as audiovisual equipment and personal computers have recently had heat and electromagnetic problems. In order to solve those problems, 'High heat absorbing pre-painted steel sheet (hereinafter referred to as PSS)', 'High electromagnetic shielding PSS' and 'High heat absorbing and high electromagnetic shielding PSS' have been developed. In this paper, the heat characteristics and electromagnetic shielding properties of PSS are investigated by methods that use enclosures and their mechanisms are discussed. It was found that 'High heat absorbing PSS' and 'High heat absorbing and high electromagnetic shielding PSS'could reduce the heat problem. The mechanism of the heat characteristics was presumed for the high heat absorptivity of the back coating inside the enclosure. And it was also found that 'High electromagnetic shielding PSS' and 'High heat absorbing and high electromagnetic shielding PSS' could shield electromagnetic waves well. The mechanism of the electromagnetic shielding properties was considered for the low transfer impedance of the back coating inside the enclosure. 'High heat absorbing PSS' and 'High electromagnetic shielding PSS' have been adopted as materials for electrical appliances and 'High electromagnetic shielding and high heat absorbing PSS' have been tested for that purpose.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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• pp.724-729
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• 2004

The purpose of this study is to investigate the strength and ductility improvement of columns retrofitted with Fiber-Steel Composite Plate, compared with Steel Plate, and Carbon Fiber Sheet. Test specimens strengthened with 3 different materials--- carbon fiber sheet, steel plate and fiber-steel composite plate --- were tested under cyclic lateral force and a constant axial load equal to $20\%$ of the column's axial load capacity. The hypothetical equivalent value of the strengthening among three materials is introduced to evaluate.

• 전기학회논문지
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• 제60권9호
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• pp.1684-1692
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• 2011

Recently, several vector hysteresis models such as vector Preisach, vector Jiles-Atherton and dynamic E&S model have been proposed to describe vector magnetic properties of electrical steel sheets. However, it is still difficult to find an adequate vector hysteresis model in finite element application for both the Non-oriented and Grain-oriented electrical steel sheets under alternating and rotating field conditions. In this paper, an improved E&S vector hysteresis model is suggested to describe the vector magnetic properties of both Non-oriented and Grain-oriented electrical steel sheets under various magnetic field conditions including alternating and rotating magnetic field conditions. The validity of the proposed model is tested through comparisons with the experimental results under various magnetic field conditions.