• Journal of Magnetics
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• 제3권3호
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• pp.69-73
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• 1998

A drum type magnetic separator was designed and optimized by computer simulation. The separator consisted of rotating outer shell of drum, magnetic flux generator drum which was assembled with numbers of disk type magnet holders, and drum axis around which the magnet holders were fixed. NdFeB magnet blocks were inserted into the disks, and the disks were assembled layer by layer along the drum axis. Magnetic circuits of the separator were simulated on the basis of highest magnetic strength, least cost, and high yield of separation by using a Vector Field S/W employing the Opera-2D program. The separator proved a separation yield of 95% in removing fine iron-base particles, and installed at Hot Rolling Mill of Pohang Iron & Steel Co. In Korea.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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• pp.693-696
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• 2003

Among many servo control systems in steel making plant, AGC system in hot rolling mill is very important to get a accurate strip thickness for good quality. AGC (Auto Gauge Control) system controls the roll gap to maintain the required thickness by using the variation of roll force and the measure of output thickness. In this paper, a simulator of AGC system which unifies both hydraulic servo control system and AGC algorithm is suggested. After proving the concurrence of algorithms between the simulator and real system, main actuator system is added. Instead of usual PI system used in present system, DOB control scheme is applied and shows the effect of disturbance attenuation well.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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• pp.44-49
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• 2000

Recently, PM-high speed steel(PM-HSS) has reportedly been a good alternative material for rolling mill because of its superior peformance to conventional HSS. This paper has been aimed to investigate the possibility for application to rolling contact element for PM-HSS by X-ray diffraction technique. The X-ray elastic constant for PM-HSS has been found by X-ray diffraction during the four-point bending test. Residual stress and half-value breadth on the contact surface during rolling contact fatigue process by X-ray diffraction have also been measured. The result of this study shows that the application of X-ray diffraction technique to PM-HSS could be as possible alternative material as conventional HSS. Half-value breadth on rolling contact surface by X-ray diffraction is not changed during rolling contact fatigue process. On the other hand, the residual stress is changed. This suggests that dislocation reaction has been hardly occurred in rolling contact, depending on supersaturated carbon in PM-HSS.

• 한국환경보건학회지
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• 제42권3호
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• pp.213-223
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• 2016

Objectives: This study was designed to assess the level of physical exposure to heavy metals among residents who live around a Chungcheongnam-do Province industrial complex and to provide baseline data on the effects and harms of heavy metals on the human body by comparing their exposure levels to those of people from control regions. Methods: We measured blood lead and cadmium levels and urine mercury and chromium levels and conducted a survey among 559 residents from the affected area and 347 residents of other areas. Results: Blood lead and cadmium levels and urine mercury levels were significantly higher in the case region than among those in the control region (p=0.013, p<0.001, p<0.001, respectively). In the thermoelectric power plant area, blood cadmium and urine mercury levels were significantly higher than in the control region (p<0.001, p<0.001, respectively). In the steel mill and petrochemical industry areas, blood cadmium level was significantly higher than that in the control region (p<0.001). Dividing groups by the reference level of blood cadmium ($2{\mu}g/L$), the odds ratios between the case and control regions were 2.56 (95% CI=1.83-3.58), 3.11 (95% CI=2.06-4.71) for the thermoelectric power plant area, 1.78 (95% CI=1.19-2.65) for the steel mill area and 4.07 (95% CI=2.40-6.89) for petrochemical industry area. Conclusion: This study showed that the levels of exposure to heavy metals among residents living near a Chungcheongnam-do Province industrial complex were significantly higher than those in the control region. This seems to be attributable to exposure to heavy metals emissions from the industrial complex. Further research and safety measures are required to protect residents' health.

• Ocean and Polar Research
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• 제38권3호
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• pp.225-234
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• 2016

This project sought to conduct an economic feasibility study regarding the commercial production of bio-hydrogen by the marine hyperthermophilic archaeon, Thermococcus onnurineus NA1 using carbon monoxide-containing industrial off-gas. We carried out the economic evaluation of the bio-hydrogen production process using the raw material of steel mill by-product gas. The process parameter was as follows: $H_2$ production rate was 5.6 L/L/h; the conversion of carbon monoxide was 60.7%. This project established an evaluation criterion for about 10,000 tonne/year. Inflation factors were considered as 3%. The operating costs were recalculated based on prices in 2014. The total investment required for development was covered 30% by capital and 70% by a loan. The operation cost for the 0.5-year test and integration, and the cost for the first three months in the 50% production period were considered as the working capital in the cost estimation. The costs required for the rental of office space, facilities, and other related costs from the construction through to full-scale production periods were considered as continuing expenses. Materials, energy, waste disposal and other charges were considered as the operating cost of the development system. Depreciation, tax, maintenance and repair, insurance, labor, interest rate charges, general and administrative costs, lubrication and miscellaneous expenses were also calculated. The hydrogen price was set at US$ 4.15/kg for the economic evaluation. As a result, the process was considered to be economical with the payback period of 6.3 years, NPV of 18 billion Won and IRR of 26.7%.

• 대한지하수환경학회지
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• 제6권4호
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• pp.206-212
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• 1999

산성광상배수의 처리를 위한 중화제로서 제강 슬래그의 이용 가능성을 검토하였으며 석회석과의 성능을 비교하였다. 24시간 반응시킨 고정 실험에서는 슬래그가 석회석보다 높은 pH를 나타냈고 Fe. Al 및 기타 중금속에 우수한 제거효율을 보였다. 10일간 진행된 연속단계실험결과 역시 슬레그가 석회석보다 높은 pH를 유지하였고 Fe와 Al의 제거성능의 저하는 나타나지 않았으며 Ni, Co. Cu. Zn 모두 석회석보다 슬래그에서 휠씬 높은 제거효율을 보였다. 황산$({H_2}{SO_4})$으로 pH를 AMD와 동일하게 맞추고 중금속만을 인위적으로 첨가한 증류수(인공산 용액)와의 반응에서는 AMD와의 반응에서보다 중금속의 제거효율이 떨어졌는데, 이는 AMD내에 존재하는 Fe와 Al 산화물이 침전할 때 공침이나 흡착에 의해 중금속이 제거되는데 비해 인공적인 AMD에서는 이러한 효과가 없기 때문인 것으로 판단된다. 슬래그의 크기별(5mm이하. 5~20 mm. 20 mm이상)실험에서는 슬래그의 크기가 작을수록 더 높은 pH 상승과 더 효과적인 금속들의 제거 성능을 보여 비표면적이 중요한 요인임을 제시하였다.

• 한국IT서비스학회지
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• 제10권2호
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• pp.177-188
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• 2011

This paper proposes a DEA model for the performance evaluation of each brand of coking coals in an integrated steel mill. The performance is defined as the efficiency which is the ratio of two linear combinations of the output factors to the input factors. There is only one input factor considered in the model : unit price of each brand based on CIF. Five output factors are chosen in consideration of their impact to the quality of cokes such as Ash, VM, LMF, TD, and Rm. Some of the output factors are treated as undesirable in DEA model because the quality criteria are given by the range. The CCR and BCC efficiencies are derived by the DEA model, and the scale efficiency is calculated, too. Each brand of coking coal is classified into four categories according to the CCR and BCC efficiencies, and the most inferior brands are identified as a result. The impact of the input and output factors to the efficiency is analyzed using a multiple regression, then the unit price is revealed as the most critical among them. Also, ANOVA results show that there exist efficiency differences among the coal types and the countries imported, respectively. Finally, the quantitative projection for the inefficient brands is performed if they are to be efficient. The result could be utilized in selecting the good or bad brands of coking coal based on the efficiency in an integrated steel mill. Also, this model will be used to assess the relative efficiency of a new brand of coking coal if it is a candidate to be imported.

• KIEAE Journal
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• 제10권4호
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• pp.101-109
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• 2010

As global warming progresses, nations around the world are trying to reduce emission of $CO_2$ that accounts for the greatest portion of greenhouse gases. To reduce $CO_2$ emission, it is first necessary to estimate $CO_2$ emission of each industry. Government authorities estimate basic unit of $CO_2$ emission from re-bar that is one of the key materials of construction industry with LCA technique (Life Cycle Assessment). However, basic unit of $CO_2$ emission varies from organization to organization. The Ministry of Land, Transport and Maritime Affairs (2004) publishes it 3.48($TCO_2/ton$) and 0.30($TCO_2/ton$) with input-output analysis while the Korea Environmental Industry & Technology Institute (2008) defines it as 0.34($TCO_2/ton$) with process analysis, which indicates ambiguity in application of basic unit of $CO_2$emission. Based on the analysis of conventional methods used for estimating the $CO_2$ emission, therefore, this research suggests existing problems on the methods and focuses on proposing an strategy to effectively estimate the basic unit of $CO_2$ emission according to the energy consumption limited to the re-bar production in steel mill in order to overcome the problems. The result of this research is expected to be helpful in calculating and reducing $CO_2$ emission.

• 자원리싸이클링
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• 제26권5호
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• pp.48-53
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• 2017

전기로 제강 공정에서 분진은 제강생산량의 1 ~ 2%가 발생하고 있으며, 분진 중에는 유가금속인 Zn과 Fe가 20 ~ 30% 정도 함유되어 있다. 전기로 배가스에 포함된 분진은 전기로 출구 덕트를 빠져나와 배가스를 완전연소하기 위한 연소탑과 냉각을 위한 냉각탑을 거쳐 Bag filter에 포집된다. 연소탑 하단에서 비중 차이에 의해 포집되는 분진은 전체 발생량의 15%에 해당하며 기존 Bag filter 분진보다 고가로 위탁처리 되고 있다. 본 연구는 연소탑 하단에 포집되는 분진의 유가금속 분리 회수에 대한 연구로서, 전기로 조업 시점과 분진의 입도에 따른 성분을 분석하여 유가금속의 함량 차이를 비교하였다. 본 연구 결과 전기로 조업 시점에 따른 영향 보다는 입도에 따라 Zn과 Fe의 함량에 큰 차이를 보였다.

• 대한금속재료학회지
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• 제46권4호
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• pp.257-266
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• 2008

AHydrogen induced cracking (HIC) was phenomenologically studied in terms of the effect of nonmetallic inclusions and hot rolling process parameters. By comparing the level of non-metallic inclusions in two different kinds of commercial grade steels having different HIC resistance, the role of non-metallic inclusions in HIC occurrence was investigated. Change in inclusion morphology and distribution during hot rolling was also studied throughout slab, rolling at austenite recrystallization region (roughing mill; RM) and rolling at austenite non-recrystallization region (finish mill; FM). In addition, the contribution of RM and FM parameters to HIC was investigated from the standpoint of change in inclusion morphology during hot rolling processes. As a result, HIC was closely related to the separation of large complex inclusion during hot rolling process. Large complex inclusions originated from the improper Ca treatment, after which equilibrium composition of slag should have resulted in eutectoid composition. By controlling the equilibrium slag composition equivalent to eutectoid one, HIC resistance could be improved due to the reduced size of inclusions. In addition, change in reduction/pass in RM had an effect on HIC resistance of steels while that in FM did not. Increase in the reduction/pass in the latter stage of RM improved HIC resistance of steels by enhancing the void enclosure around inclusions.