• 제목/요약/키워드: Steel Manufacturing MES

검색결과 3건 처리시간 0.02초

철강 제조 MES의 마이크로서비스 아키텍처 적용 구축사례 연구 (A Case Study on Implementing Microservice Architecture in Steel Manufacturing MES)

  • 정훈;안재경
    • 한국IT서비스학회지
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    • 제23권1호
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    • pp.37-53
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    • 2024
  • Recently, the application of microservice architecture has been increasing as information systems have shifted to cloud environments. The purpose of this paper was to analyze the case of applying microservice architecture to MES in the manufacturing field, summarize the results of how it was applied in practice, and find out the effects of the application. Based on the improvement project by applying microservice architecture to the existing steel manufacturing MES, 11 principles of microservice application were derived through literature research, and the implementation process and results were summarized according to these principles. In addition, through a comparison of systems in the service industry and the manufacturing industry, we investigated why the application of microservices was more active in the service industry and whether the application in the manufacturing industry can be expected to have the same effect. We also evaluated the results and changes in the overall system after implementation. In particular, we analyzed the SR (Service Request) processing status of users' requests for system changes and operators' requests to see how much the lead time was reduced. The results showed that 8 out of 11 microservice application principles were properly implemented according to the principles, but the remaining 3 were not applicable due to practical difficulties and organizational circumstances. Despite not following all of the principles, the project was able to be implemented without any problems, and the most noticeable change as a result of the microservices architecture was that the lead time was reduced by 9 days compared to the previous system. This proves that it is possible to quickly adapt to customer requirements, and it also proves that the system is more flexible and scalable than the existing monolithic system.

쾌삭 303계 스테인리스강 소형 압연 선재 제조 공정의 생산품질 예측 모형 (Quality Prediction Model for Manufacturing Process of Free-Machining 303-series Stainless Steel Small Rolling Wire Rods)

  • 서석준;김흥섭
    • 산업경영시스템학회지
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    • 제44권4호
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    • pp.12-22
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    • 2021
  • This article suggests the machine learning model, i.e., classifier, for predicting the production quality of free-machining 303-series stainless steel(STS303) small rolling wire rods according to the operating condition of the manufacturing process. For the development of the classifier, manufacturing data for 37 operating variables were collected from the manufacturing execution system(MES) of Company S, and the 12 types of derived variables were generated based on literature review and interviews with field experts. This research was performed with data preprocessing, exploratory data analysis, feature selection, machine learning modeling, and the evaluation of alternative models. In the preprocessing stage, missing values and outliers are removed, and oversampling using SMOTE(Synthetic oversampling technique) to resolve data imbalance. Features are selected by variable importance of LASSO(Least absolute shrinkage and selection operator) regression, extreme gradient boosting(XGBoost), and random forest models. Finally, logistic regression, support vector machine(SVM), random forest, and XGBoost are developed as a classifier to predict the adequate or defective products with new operating conditions. The optimal hyper-parameters for each model are investigated by the grid search and random search methods based on k-fold cross-validation. As a result of the experiment, XGBoost showed relatively high predictive performance compared to other models with an accuracy of 0.9929, specificity of 0.9372, F1-score of 0.9963, and logarithmic loss of 0.0209. The classifier developed in this study is expected to improve productivity by enabling effective management of the manufacturing process for the STS303 small rolling wire rods.

디자인 패턴을 이용한 웹기반 통합설비관리 시스템 설계 및 구현 (Design and Implementation of Web-based Integrated Manufacturing Management System using Design Patterns)

  • 김경종;순현순;김길천;심춘보;유강수
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2009년도 춘계학술대회
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    • pp.580-583
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    • 2009
  • 철강 및 제조분야의 생산과 물류의 글로벌화를 위해 생산정보화 시스템에서 접근성 용이와 생산공정 라인의 변화와 시스템 확장에 따른 유지보수 비용의 최소화가 매우 중요하다. 따라서 본 논문에서는 시스템 간의 통합이나 업무 확장에 따른 유지보수 비용을 감소시키고 시스템 사용자의 접근성을 용이하게 하기 위해 객체지향의 디자인 패턴 기법 적용하여 설계하고 JSP를 이용하여 웹 기반 통합설계 관리 시스템을 구현한다. 아울러 제안된 MES 시스템은 세부적으로 설비마스터 코드관리, 설비관리, 점검관리, 수리관리, 고장관리, 통계관리 등의 다양한 기능을 제공하고 있다.

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