• Transactions of Materials Processing
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• v.15 no.8 s.89
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• pp.562-567
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• 2006

Micro-alloyed steel or heat-treatment-free used in clean technology have been replacing for conventional quenched-and-tempered structural steels since the micro-alloyed forging steel was developed in early 1970s in Germany for saving money of heat treatment, simplified process, short delivery and good productivity. In this paper, ball stud assembled in steering system for automobile was selected to compare conventional process making heat treatment with new process using high strength micro-alloyed steel without heat treatment. The conventional process for ball stud was composed of a total of 6 steps including upsetting, forward extrusion, machining, burnishing and tread rolling with heat treatment and shot blasting. As opposed to conventional process, newly proposed process for ball stud using the clean technology without heat treatment is simplified such as forward extrusion, heading, upsetting, forming having a flange shape and tread rolling. Also net shape forming process to achieve specified process not to include machined step fur manufacturing the ball stud was applied to newly simplified process since micro-alloyed steel is difficult to be formed.

• Proceedings of the KSR Conference
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• 2006.11b
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• pp.1354-1363
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• 2006

Until now, NATM(New Austrian Tunneling Method) has been increasingly developed based on concept of making use of ground as support. Also, NATM in its essence is a method of risk based on monitoring behaviour of tunnel. This Monitoring is irreplaceable for the quality construction of tunnel, and safety of tunnel itself. Pre-reinforcement ahead of a tunnel face using long steel pipes in NATM, known as the RPUM(Reinforced Protective Umbrella Method), is the auxiliary method to sustain the stability of a tunnel face and reduce the ground settlements. Since design of RPUM has been dependent on the empirical design, it is necessary to develop the improved design methods. In this study, to understand behaviour of steel pipes, it is monitored displacement of tunnel crown, axial force of rock bolt, displacement and axial stress of steel pipes. Also, in order to clarify the mechanical behaviour and RPUM effects, 3-Dimensional numerical analysis is performed that various cases of different parameter combinations including original length and repeated length of steel pipes, installation width and angle, repeated length of steel. In the results of comparison monitoring with analysis, it is suggested more economical and efficient design technique than empirical design methods.

• Journal of Korean Society of Steel Construction
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• v.19 no.4
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• pp.403-411
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• 2007

CFT (Concrete filled steel tube) column has become popular for building construction due to not only its composite effect but also economic effect. However, the conventional CFT column also has its own disadvantages having plastic buckling at the end of column followed by the reduction of strength by yielding of steel tube. An experiment on TR-CFT (Transversely reinforced CFT) column are conducted for making up for conventional CFT column's disadvantages. The experiment parameters are strength of concrete, the layer numbers of carbon fiber sheet. In this study, hysteretic curve, initial stiffness, strength, plastic deformation capacity, and dissipated energy are compared and analyzed between CFT and TR-CFT columns.

• Korean Journal of Metals and Materials
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• v.50 no.1
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• pp.13-22
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• 2012

Forged and flat-bar rolled STD11 tool steel shows anisotropic dimensional change during heat treatment. The dimensional change in the rolling direction is larger than that in the transverse direction. The cause of the anisotropic dimensional change is that the steel is anisotropic in composition, microstructure and other properties. The decrease of anisotropic distortion in tool steel is important for making better precision cold working dies. In this study, the effect of ingot weight and hot rolling reduction ratio on the anisotropic dimensional change of STD11 during heat treatment has been studied. Dimensional change was evaluated by simulating a real heat treatment process, including gas quenching and tempering. Experimental results showed that all the rolled flat-bar products had anisotropic distortion to some degree, but the anisotropic distortion was reduced as hot rolling ratio increased. Ingot weight had a little effect on anisotropic distortion. Microstructural observation showed that the anisotropic dimensional change of STD11 tool steel was closely related to the amount, shape and distribution of coarse carbides.

• Computers and Concrete
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• v.22 no.6
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• pp.527-538
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• 2018

Buckling of longitudinal bars is a brittle failure mechanism, often recorded in reinforced concrete (RC) structures after an earthquake. Studies in the literature highlights that it often occurs when steel is in the post elastic range, by inducing a modification of the engineered stress-strain law of steel in compression. A proper evaluation of this effect is of fundamental importance for correctly evaluating capacity and ductility of structures. Significant errors can be obtained in terms of ultimate bending moment and curvature ductility of an RC section if these effects are not accounted, as well as incorrect evaluations are achieved by non-linear static analyses. This paper presents a numerical investigation aiming to evaluate the engineered stress-strain law of reinforcing steel in compression, including second order effects. Non-linear FE analyses are performed under the assumption of local buckling. A role of key parameters is evaluated, making difference between steel with strain hardening or with perfectly plastic behaviour. Comparisons with experimental data available in the literature confirm the accuracy of the achieved results and make it possible to formulate recommendations for design purposes. Finally, comparisons are made with analytical formulations available in the literature and based on obtained results, a modification of the stress-strain law model of Dhakal and Maekawa (2002) is proposed for fitting the numerical predictions.

• Earthquakes and Structures
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• v.26 no.5
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• pp.363-382
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• 2024

In India's north-eastern region, low-strength autoclaved aerated concrete (AAC) blocks are widely used for constructing masonry structures, making them susceptible to lateral forces due to their low tensile and shear strengths and brittleness nature. The absence of earthquake-resistant attributes further compromises their resilience during seismic events. An economically viable solution to enhance the structural integrity of these masonry structures involves integrating steel wire mesh within the masonry mortar joints. This study investigates the in-plane shear behaviour of AAC masonry by employing two approaches: incorporating steel wire mesh within the masonry bed joint "BJ" and the masonry bed and head joint "BHJ". These approaches aim to augment strength and ductility, potentially serving as earthquake-resistant attributes in masonry structures. Three distinct variations of steel wire mesh and three reinforcing arrangements, i.e. (-), (L) and (Z) arrangement were employed to reinforce the two approaches. The test result reveals a significant enhancement in structural performance upon inclusion of steel wire mesh in both reinforcing approaches, with the "BHJ" approach outperforming the "BJ" approach and the unreinforced masonry, along with increase in capacity as the wire mesh size increases. Furthermore, the effectiveness of the reinforcing arrangement is ranked with the (Z) arrangement showing the largest performance, followed by the (L) and (-) arrangement.

• Advances in concrete construction
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• v.17 no.4
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• pp.233-243
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• 2024

The behavior of confined steel fiber-reinforced concrete (including confinement models) with compressive strengths ranging from normal to high strength is still rarely studied. This paper presents the results of an investigation of fifteen confined concrete cylinders containing steel fiber. The design parameters evaluated in the experiment included concrete compressive strength (covers normal to high strength), volume fraction of steel fiber and hoop spacing. The main objective of this study was to evaluate the behavior of confined steel fiber concrete by reviewing several design parameters, such as concrete strength (normal to high strength). It is then developed to be an analytical stress-strain expression for confined steel fiber concrete. The experimental program was carried out by making cylindrical specimens with a diameter of 100 mm and a height of 200 mm. The cylindrical test object is compressed in a monotonic uniaxial loading. Experimental results have shown steel fiber in concrete has an important role in increasing the compressive strength and strain of cylindrical concrete without steel fiber. In addition, the value of strength enhancement of confined concrete (K) along with increasing fiber fraction volume; which applies to normal to high-strength concrete. The value of K also increases if the compressive strength of the concrete tends to decrease and the spacing of the hoops is closer. The comparison of stress-strain behavior between the confined steel fiber concrete proposed by other researchers and the experimental results in general significantly different in post-peak response. The statistical analysis indicates that the value of Coefficient of Variation for the confinement model by Campione is the closest compared to other existing confinement models in predicting the values of K and Toughness Index. Furthermore, the analytic stress-strain expression of confined steel fiber concrete was developed by adopting and modifying several equations from the present models. The proposed analytical expression is then verified with the experimental results. The results of the verification show that the stress-strain behavior of confined steel fiber concrete is relatively close.

• Resources Recycling
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• v.26 no.6
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• pp.45-49
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• 2017

Most Waste slurry is produced in the process of silicon manufacturing for semiconductor industry, containing silicon (Si) and silicon carbide (SiC). Waste slurry is simply stored with solidifying by cement or buried. On the other hand, it was suggested in this study that the waste slurry should be used for heating source as supplementary material in steel making process. The waste slurry was refined and pulverized, which was recycled into SiC-based sludge briquette. Chemical composition for SiC-based sludge briquette was analyzed and the feature of heating source was observed in accordance with the injection time and input amount. As a result, SiC-based sludge briquette in terms of low cost and high efficiency had an effect on increasing liquid steel temperature in steel making plants.

• Journal of Korean Society of Steel Construction
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• v.21 no.5
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• pp.515-526
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• 2009

There are three main production processes in the manufacture of concrete-filled square steel columns. The first process is known as the 'box-type process' or 'four-seam method,' wherein four beams are welded together at the seams. The second is the 'cold-forming process' or 'two-seam method,' wherein the seams of two channel beams are welded together. The third is the 'pressing process' or 'one-seam method,' wherein a circular column is pressed until it becomes a square column. In calculating the production cost for the making of a steel tube, it is very important to consider the welding process to be used and the desiredthickness of the steel tube, such as a square column that was developed under a new method, formed through the four-seam flare welding method at the center of the steel column width, following the L-shape formation. Certain tests were suggested in this study to evaluate the welding amount of concrete-filled square steel columns. With the parameters of the production method of a square steel column, the thickness of the steel square columns, and the welding amount, six specimens were produced. A structural test and finite-element analysis were conducted to assess the behavior of the steel column according to the water pressure inside the steel columns.

• International conference on construction engineering and project management
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• 2024.07a
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• pp.264-270
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• 2024

In the construction industry, steel structures are prominent due to their exceptional strength and high bearing capacity, making them resilient against natural calamities. However, the stability and overall structural integrity of these steel structures depend significantly on the precision of the individual steel members used. Presently, the dimensions of these steel members are typically measured manually using mechanical instruments such as steel tape and vernier calipers. This conventional approach is not only time-consuming but also highly vulnerable to human error. Consequently, there is a growing need for more accurate and reliable methods for assessing the dimensions of steel members. This paper aims to measure the dimensions of key checklists of the cross-section surface of the steel H-beams using Terrestrial Laser Scan (TLS) data. This study involves the automatic extraction of scan points associated with the cross-section surface of the H-beam members using RANSAC. By the end, an algorithm was developed to predict the actual edge points belonging to the boundary of the extracted surface and introduced an edge loss compensation model to compensate the losses occurred due to uncertainties. Experimental evaluations were conducted using various scan data collected from steel H-beam and the measured dimensions were subsequently compared with manual measurements and dimensions obtained through the previously proposed method, demonstrating that the measurements meet 1mm accuracy and are within the allowable tolerance range followed in industry. This research underscores the efficiency and reliability of the introduced approach, offering a promising solution to enhance the dimensional quality assessment of steel H-beams in the construction industry.