• Title/Summary/Keyword: Steam efficiency

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Numerical Study on Correlation between Operating Parameters and Reforming Efficiency for a Methane Autothermal Reformer (천연가스 자열개질기를 위한 작동조건과 개질효율의 상관관계에 대한 수치해석 연구)

  • Park, Joon-Guen;Lee, Shin-Ku;Lim, Sung-Kwang;Bae, Joong-Myeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.8
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    • pp.636-644
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    • 2008
  • The objective of this paper is to investigate characteristics of an autothermal reformer at various operating conditions. Numerical method has been used, and simulation model has been developed for the analysis. Pseudo-homogeneous model is incorporated because the reactor is filled with catalysts of a packed-bed type. Dominant chemical reactions are Full Combustion reaction, Steam Reforming(SR) reaction, Water-Gas Shift(WGS) reaction, and Direct Steam Reforming(DSR) reaction. Simulation results are compared with experimental results for code validation. Operating parameters of the autothermal reformer are inlet temperature, Oxygen to Carbon Ratio(OCR), Steam to Carbon Ratio(SCR), and Gas Hourly Space Velocity(GHSV). Temperature at the reactor center, fuel conversion, species at the reformer outlet, and reforming efficiency are shown as simulation results. SR reaction rate is improved by increased inlet temperature. Reforming efficiency and fuel conversion reached the maximum at 0.7 of OCR. SR reaction and WGS reaction are activated as SCR increases. When GHSV is increased, reforming efficiency increases but pressure drop from the increased GHSV may decrease the system efficiency.

An Experimental Study on the Performance Characteristics of Steam Ejector (증기 이젝터의 성능특성에 관한 실험적 연구)

  • 김경식;이종수;김원영;김경근
    • Journal of Advanced Marine Engineering and Technology
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    • v.15 no.5
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    • pp.30-37
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    • 1991
  • Steam ejector systems are widely used for the evacuation systems because of their high working confidence and simlicity. And recently these are used as the thermo-compressors in various energy saving systems. In this practical experiment, we have obtained the results as follows : (1) The velocity coefficient of the motive steam nozzle was 0.92-0.98. (2) The optimal area ratio was 0.00625 at pressure ratio 5.2 and expansion ratio 101.3. (3) The performance and efficiency of the steam ejector were mainly affected by the axial position of nozzle. (4) The good performance of the domestic manufactured steam ejector was confirmed in comparison with the foreign one. And by experimental results, we have carried out the improvement of Computer Aided Design Program of steam ejector which will be helpful for systematic research into the steam ejector.

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Operation Characteristics According to Steam Temperature and Effectivenss of External Steam-Related SOEC System (외부 수증기 연계 SOEC 시스템의 공급 스팀 온도 및 열교환기 유용도에 따른 시스템 BOP 및 운전 특성 분석)

  • KIM, YOUNG SANG;LEE, YOUNG DUK;AHN, KOOK YOUNG;LEE, DONG KEUN;LEE, SANG MIN;CHOI, EUN JUNG
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.6
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    • pp.596-604
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    • 2020
  • Solid oxide electrolysis cell (SOEC) attracts much attention because of its high energy efficiency among many water-electrolysis technologies. SOEC operates at temperatures above 700℃, so that the water required for water-electrolysis must be supplied in the form of steam. When the steam to be supplied to the SOEC is generated by the SOEC system itself, an enormous amount of latent heat is required to vaporize the water, so additional energy must be supplied to the SOEC system. On the other hand, if the steam can be supplied from the outside, a small amount of energy is required to raise the temperature of the low temperature steam, so that the SOEC system can be operated without additional energy supply from outside, which enables efficient water-electrolysis. In this study, we figure out the size of heat exchanger for various steam temperature and effectiveness of heat exchanger, and propose the energy efficiency of the system.

Study on the development of small-scale hydrogen production unit using steam reforming of natural gas (천연가스 개질 방식 중소형 고순도 수소제조 장치 개발 연구)

  • Seo, Dong-Joo;Chue, Kuck-Tack;Jung, Un-Ho;Park, Sang-Ho;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.720-722
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    • 2009
  • This work is mainly focused at developing the hydrogen production unit with the capacity of 20 $Nm^3/h$ of high purity hydrogen. At present steam reforming of natural gas is the preferable method to produce hydrogen at the point of production cost. The developed hydrogen production unit composed of natural gas reformer and pressure swing adsorption system. To improve the thermal efficiency of steam reforming reactor, the internal heat recuperating structure was adopted. The heat contained in reformed gas which comes out of the catalytic beds recovered by reaction feed stream. These features of design reduce the fuel consumption into burner and the heat duty of external heat exchangers, such as feed pre-heater and steam generator. The production rate of natural gas reformer was 41.7 $Nm^3/h$ as a dryreformate basis. The composition of PSA feed gas was $H_2$ 78.26%, $CO_2$ 18.49%, CO 1.43% and $CH_4$ 1.85%. The integrated production unit can produce 21.1 $Nm^3/h$ of high-purity hydrogen (99.997%). The hydrogen production efficiency of the developed unit was more than 58% as an LHV basis.

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The Analysis on Exergy Loss and its Reduction Methods in Steam Desuperheating and Depressurizing Process (증기의 감온·감압과정에서의 엑서지 손실 및 저감방안 분석)

  • Yi, Joong Yong;Lee, Chan
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.6
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    • pp.19-26
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    • 2015
  • The present paper presented and applied an exergy analysis method to evaluate the magnitudes and the locations of exergy losses in the conventional desuperheating and depressurizing process of high pressure and temperature steam delivery system. In addition, for the reduction of exergy losses occurred in conventional process, the present study proposed new alternative processes in which the pressure reducing valve and the desuperheater of conventional process are substituted with steam turbine and heat exchanger, and their effects on exergy loss reduction and exergy efficiency improvement are theoretically investigated and compared. From the present analysis results, the total exergy loss caused in conventional desuperheating and depressurizing process accounted for 66.5% of exergy input and 85% of the total exergy loss was due to the mixing between steam and cold water(e.g desuperheating). However, it was shown from the present analysis results that the present alternative processes can additionally reduce exergy loss by maximum 92.7% of the total exergy loss in conventional process, and can also produce additional and useful energy, the electricity of 220.6 kWh and the heat of 54.3 MJ/hr.

An Analysis Study on Desuperheater valve attachment on Multi Water Spray Nozzles (다중 물 분사 노즐이 장착된 감온밸브의 해석 연구)

  • Lee, Deok-Gu;Cho, Haeng-Hoon;Cho, Nam-Cheol;Lee, Chae-Moon
    • 한국태양에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.74-79
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    • 2009
  • The generation of electric power and plant facilities have been attempting to improve energy efficiency with many efforts as those being basis of our country's economy. In particular, the CHP(Combined Heat Power plant) system, is producing the electricity and process steam, has generally been using for the cogeneration plants. When CHP system operates, the steam has to maintain the high temperature and high pressure in order to have high efficiency of electric power production as much as possible. In addition, the exhausted steam from the turbine has to reform proper temperature to use the needed process. The major purpose of desuperheater is that the superheated steam changes into the saturated steam because it is more efficient and suitable for using the process, furthermore, it is more convenient and stable regarding the process temperature control. The design of the desuperheater obtained through the experiment and preceding analysis. This paper is verified by analysis that water spray nozzle(${\Phi}$=28mm) shows the best ability under the real power plant condition.

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Efficiency Analysis of Compact Type Steam Reformer (컴팩트형 수증기 개질장치 효율분석)

  • Oh, Young-Sam;Song, Taek-Yong;Baek, Young-Soon;Choi, Lee-Sang
    • Transactions of the Korean hydrogen and new energy society
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    • v.13 no.4
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    • pp.304-312
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    • 2002
  • In this study, the performance of the $5Nm^3/hr$ compact type steam reformer which was developed for application of fuel cell or hydrogen station was evaluated in terms of gas process efficiency. For these purposes, reforming efficiency and total efficiency with system load change were analyzed. The reforming efficiency was calculated from the total molar flow of hydrogen output over total fuel flow input to the reformer and the burner on the higher heating value(HHV). In the case of the total efficiency, recovered heat at the heat recovery exchanger was considered. From the results, it was known that system performance was stable, because methane conversion showed the a slight decline which is about 2% though increasing system load to full. Reforming efficiency was increased from 20% to 58%, respectively as increasing system load from 10% to 90%. It was found that total efficiency was higher then reforming efficiency because of terms of heat recovered. As a results, it was known that total efficiency was increased form 75% to 83% at the 10% and 90% system load, respectively. From these results, it is concluded that compact steam reformer which is composed of stacking plate-type reactors is suitable to on-site hydrogen generator or to fuel cell application because of quick start within 1 hr and good performance.

ANALYSIS ON STEAM CONDENSING FLOW USING NON-EQUILIBRIUM WET-STEAM MODEL (비평형 습증기 모델을 적용한 증기 응축 유동 해석)

  • Kim, C.H.;Park, J.H.;Ko, D.G.;Kim, D.I.;Kim, Y.S.;Baek, J.H.
    • Journal of computational fluids engineering
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    • v.20 no.3
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    • pp.1-7
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    • 2015
  • When the steam is used as working fluid in fluid machinery, different from other gases as air, phase transition (steam condensation) can occur and it affects not only the flow fields, but also machine performance & efficiency. Therefore, considering phase transition phenomena in CFD calculation is required to achieve accurate prediction of steam flow and non-equilibrium wet-steam model is needed to simulate realistic steam condensing flow. In this research, non-equilibrium wet-steam model is implemented on in-house code(T-Flow), the flow fields including phase transition phenomena in convergent-divergent nozzle are studied and compared to results of advance researches.

Overall Performance characteristic for 300MW Taean IGCC Plant (300MW 태안 IGCC 플랜트 종합성능 특성)

  • Kim, Hakyong;Kim, Jaehwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.129.2-129.2
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    • 2010
  • As a part of the government renewable energy policy, KOWEPO is constructing 300MW IGCC plant in Taean. IGCC plant consists of gasification block, air separation unit and power block, which performance test is separately conducted. Overall performance test for IGCC plant is peformed to comply with ASME PTC 46. Major factors affected on the overall efficiency for IGCC plant are external conditions, each block performance(gasification, ASU, power block), water/steam integration and air integration. Performance parameters of IGCC plant are cold gas efficiency, oxygen consumption, sensible heat recovery of syngas cooler for gasification block and purity of oxygen, flow amount of oxygen and nitrogen, power consumption for air separation unit and steam/water integration among the each block. The gas turbine capacity applied to the IGCC plant is 20 percent higher than NGCC gas turbine due to the low caloric heating value of syngas, therefor it is possible to utilize air integration between gas turbine and air separation unit to improve overall efficiency of the IGCC plant and there is a little impact on the ambient condition. It is very important to optimize the air integration design with consideration to the optimized integration ratio and the reliable operation. Optimized steam/water integration between power block and gasification block can improve overall efficiency of IGCC plant where the optimized heat recovery from gasification block should be considered. Finally, It is possibile to achieve the target efficiency above 42 percent(HHV, Net) for 300MW Taean IGCC plant by optimized design and integration.

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Operating Characteristics of LNG burner for Steam Reforming of Natural Gas (천연가스 수증기개질 반응용 LNG 버너의 운전 특성)

  • Shin, Jang-Sik;Park, Jong-Won;Yang, Hye-Kyong;Lee, Seung-Young;Song, Bong-Hyun;Shin, Seock-Jae
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.477-480
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    • 2006
  • In this study, we investigated operating characteristics of the LNG burner for steam methane reforming. The developed LNG burner and catalytic reactor to supply an efficient heat transfer between the combustion gas and catalyst got a good response of various operating load within 5-7 minute and high efficiency for steam methane reforming as a conversion of methane over 90%. We calculated the volume of catalyst for $1Nm^3/hr$ steam LNG reforming as $211cc/(Nm^3/hr\;H_2)$ and got the operating condition and design data of the burner and steam reforming for LNG.

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