• Journal of Advanced Marine Engineering and Technology
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• 제30권1호
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• pp.65-72
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• 2006

Heat transfer augmentation in heat exchangers has received much attention in recent years, mainly due to energy efficiency and environmental considerations. Many active and Passive techniques are currently being employed in heat exchangers, with some inserts providing a cost-effective and efficient means of augmenting heat transfer. The Purpose of this paper is to determine the pressure loss and heat transfer characteristics of a heat exchanger using static mixing technology. Experimental measurements were taken on two set-ups: a single tube heat exchanger and a shell-tube heat exchanger with two static mixing inserts. It was concluded that the static mixing inserts resulted in an increase in the pressure loss and heat transfer characteristics as can be expected.

• Journal of Advanced Marine Engineering and Technology
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• 제31권5호
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• pp.506-513
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• 2007

One of the most widely used static mixers is Sulzer type mixer. However the structure of the element is so complicated that the mixing efficiency is better than others, whereas the pressure drop is larger than the others. Therefore new elements are necessary to reduce the pressure drop and to minimize the decrease of the mixing efficiency compared with the Sulzer ones. The objectives of this study are to develop new static mixer and to perform the experimental investigation in order to evaluate the performance of the new one, and to investigate the applicability of the one in an inline coagulant mixing system for water treatment, The pressure drops of the new static mixer elements were about 4-12% lower than that of the Sulzer SMX one, and the mixing efficiency of the Sulzer SMX one was about 2-5% higher than that of the new ones. The inline coagulant mixing system with a new static mixer element performed significantly better than the traditional mechanical mixing system for turbidity removal.

• Journal of Advanced Marine Engineering and Technology
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• 제26권5호
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• pp.589-595
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• 2002

Fluid mixing is ubiquitous and essential in many natural and industrial systems. Understanding the mixing processes that occur in these diverse systems is essential for predicting many aspects of practical importance. The objective of this study was to develop a new mixing element and to perform the experimental investigation of flow and mixing in a static mixer that is equipped the new element and the others. Glycerin and gear oil were used as mixing fluids. Pressure drops across the static mixer elements of different designs and different numbers were measured using a hydraulic manometer The axial and cross-sectional views of tracer mixing were photographed using a digital camera. The pressure drops of SSM mixer were about 20% less than that of Sulzer mixer whereas the mixing performance of SSM mixer was not so good as that of Sulzer mixer

• 대한기계학회논문집B
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• 제29권12호
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• pp.1307-1312
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• 2005

Turbulent in-situ mixing process is a new material process technology to get dispersed phase in nanometer size by controlling reaction of liquid/liquid, liquid/solid and liquid/gas, flow and solidification speed simultaneously. In this study mixing, the key technology to this synthesis method will be studied by computational fluid dynamics. For the simulation of mixing of liquid metal, static mixers will be investigated. Two inlets for different liquid metal meet and merge like 'Y' shape tube. The tube has various shapes such as straight and curved. Also, the radius of curve will be varied. The performance of mixer will be evaluated with quantitative analysis with coefficient of variance of mass fraction. Also, detailed plots of intersection will be presented to understand effect of mixer shape on mixing.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.166-171
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• 2004

In this study, shape optimization of micro-static mixer with a cantilever beam was accomplished for mixing the mixing efficiency by using successive response surface approximations. Variables were chosen as the length of cantilever beam and the angle between horizontal and the cantilever beam. Sequential approximate optimization method was used to deal with both highly nonlinear and non-smooth characteristics of flow field in a micro-static mixer. Shape optimization problem of a micro-static mixer can be divided into a series of simple subproblems. Approximation to solve the subproblems was performed by response surface approximation, which does not require the sensitivity analysis. To verify the reliability of approximated objective function and the accuracy of it, ANOVA analysis and variables selection method were implemented, respectively. It was verified that successive response surface approximation worked very well and the mixing efficiency was improved very much comparing with the initial shape of a micro-static mixer.

• Journal of Advanced Marine Engineering and Technology
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• 제27권2호
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• pp.299-304
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• 2003

Static mixer consists of a straight pipe of circular cross section into which individual elements are inserted to cut, fold, twist and re-combine the mixing fluid. The number of elements and their shape required in any application depend on the complexity of the mixing process. The objectives of this study are to develop a new static mixer and to perform the experimental investigation of pressure drop in order to evaluate the performance of the new one. The mixing fluid used is Glycerin. The pressure drop is measured using a hydraulic manometer and the correlation of Z-factor is suggested as a function of Re. The Z-factors of SSC and YNU mixer are about 40% lower than and 4% higher than that of the Sulzer one.

• 한국재료학회지
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• 제17권1호
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• pp.11-17
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• 2007

Turbulent in-situ mixing process is a new material process technology to get dispersed phase in nanometer size by controlling reaction of liquid/solid, liquid/gas, flow ana solidification speed simultaneously. In this study, mixing which is the key technology to this synthesis method was studied by computational fluid dynamics. For the simulation of mixing of liquid metal, static mixers investigated. Two inlets for different liquid metal meet ana merge like 'Y' shape tube having various shapes and radios of curve. The performance of mixer was evaluated with quantitative analysis with coefficient of variance of mass fraction. Also, detailed plots of intersection were presented to understand effect of mixer shape on mixing. The simulations show that the Reynolds number (Re) is the important factor to mixing and dispersion of $TiB_2$ particles. Mixer was designed according to the simulation, and $Cu-TiB_2$ nano composites were evaluated. $TiB_2$ nano particles were uniformly dispersed when Re was 1000, and cluster formation and reduction in volume fraction of $TiB_2$ were found at higher Re.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.1948-1952
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• 2007

Heat transfer augmentation based on the process intensification concept in heat exchangers and thermal reactors has received much attention in recent years, mainly due to energy efficiency and environmental considerations. The concept consists of the development of novel apparatuses and techniques that, compared to those commonly used today, are expected to bring dramatic improvements in manufacturing and processing, substantially decreasing equipment size, energy consumption, and ultimately resulting in cheaper, sustainable technologies. The objective of this paper was to investigate the heat transfer characteristics of tubular thermal reactor using static mixing technology. Glycerin and water were used as the test fluids and water was used as the heating source. The results for heat transfer rate were strongly influenced by tube geometry and flow conditions.

• 한국생산제조학회지
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• 제21권2호
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• pp.276-282
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• 2012

This study looked for Mode status of each for fatigue crack growth behavior about the repeat load of mode I and the static load of mode II. The experiment was performed in the state of the repetition frequency of the sine wave 10Hz, the stress ratio 0.1, maximum load 300kg.f, a static load 0, 100, 200, 300kg.f, As the experimental results, in mode of static load, while the load value increases, the crack growth rate is slower as the energy of a crack mixing grows. Mode I and the power mode II get an influence each other in the direction of crack propagation path, but as they eventually get closer to the breaking point of the crack growth, it is dominated by the mode I.

• 한국염색가공학회지
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• 제35권1호
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• pp.20-28
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• 2023

In this study, TPU resin for coating was prepared by varying the mixing ratio of antistatic TPU and recycled TPU to manufacture permanent antistatic materials. The coated yarn was prepared by coating on the nylon yarn, and then the thermal, rheological, mechanical properties and antistatic properties were analyzed. In addition, antistatic properties and durability were confirmed after manufacturing UD fabrics using coated yarns. The mixing ratio of antistatic TPU and recycled TPU was most appropriate at 4:6, and the antistatic property had a surface resistance of 2.20 × 10⁹ Ω and a static charge of 398 V. In the coating process, the coating speed was most appropriate at 0.21 m/s, and the surface resistance of the UD fabric manufactured with the coated yarn manufactured under this condition was 6.80 × 10⁹ Ω and the static charge was 484 V. The UD fabric had a surface resistance of 7.21 × 10⁹ Ω and a static charge of 517 V after washing 10 times, and it was confirmed that the permanent antistatic property was excellent.