• Title/Summary/Keyword: Static Thermal Test

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Plasma spray coating of zirconia ceramic (용사법에 의한 질코니아 세라믹코팅에 대한 연구)

  • 이형근;김대훈;황선효;전계남;서동수
    • Journal of Welding and Joining
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    • v.7 no.2
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    • pp.25-34
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    • 1989
  • The purpose of this work is to coat ZrO$_{2}$ - 8Y$_{2}$O$_{3}$ ceramic on the Al cast alloy(AC-8A) by using the plasma spray method. Two types of coatings which were composed of two and three layer coating were examined. Each coating powder was analyzed for shape and size distribution and X-ray diffraction pattern. For the coated layers, microstructural analysis and performance estimation which was composed of static thermal test, thermal cyclic test and thermal shock test were conducted.

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A Study on the Development of High Torque Composite Propeller Shaft (고토크 복합재 프로펠러 샤프트 개발에 관한 연구)

  • 박지상;황경정;김태욱;윤형석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.22-26
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    • 2002
  • The goal of this study is to replace the current forward 2-piece propeller shaft of 8 ton large truck made of steel with 1-piece composite propeller shaft. A low cost Glass/Epoxy composite propeller shafts were successfully developed, which satisfy requirements such as the capacity of static torque transfer, fatigue strength and bending natural frequency. Devising secure joining method of a composite tube and metal yoke was the most critical issue in successful development of a high torque composite propeller shaft. In this study, joining method using thermal interference fit was adopted for composite to metal joint. Optimum conditions of heating temperature and interference level of thermal interference fit were determined from thermal stress analysis using 3D finite element method. Static torsion test, fatigue test, RPM and balance test were performed to verify the design.

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Heat Transfer Characteristics of Tubular Thermal Reactor (관형 열반응기의 열전달 특성)

  • Yang, Hei-Cheon;Park, Sang-Kyoo;Ra, Beong-Yeol
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1948-1952
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    • 2007
  • Heat transfer augmentation based on the process intensification concept in heat exchangers and thermal reactors has received much attention in recent years, mainly due to energy efficiency and environmental considerations. The concept consists of the development of novel apparatuses and techniques that, compared to those commonly used today, are expected to bring dramatic improvements in manufacturing and processing, substantially decreasing equipment size, energy consumption, and ultimately resulting in cheaper, sustainable technologies. The objective of this paper was to investigate the heat transfer characteristics of tubular thermal reactor using static mixing technology. Glycerin and water were used as the test fluids and water was used as the heating source. The results for heat transfer rate were strongly influenced by tube geometry and flow conditions.

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Manufacture of High-temperature High-pressure Vessel for Mixed Gas Performance Test via Optimized Design (최적화 설계를 통한 혼합가스 성능시험용 고온 고압 용기의 제작)

  • Ku, Hyoun-Kon;Ryu, Hyung-Min;Ahn, Jae-Woong;Bae, Young-Gwan;Kim, Jin-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.83-88
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    • 2019
  • In this study, the high-temperature high-pressure vessel was successfully manufactured, which can be used to store pressurized air and to increase the temperature for the mix performance test of high-temperature high-pressure air with coolant (e.g., water). In this research, static structure analysis and transient thermal analysis were performed using the commercial software Midas NFX 2015 R1. Based on the results, the optimized pressure vessel design was carried out. As a result of the optimized design, the minimum stress and minimum weight were found at 120 mm of the vessel thickness, and the optimized pressure vessel was verified. Finally, through manufacture and performance test (e.g., the non-destructive inspection and hydraulic pressure test), the reliability and safety were validated for the designed pressure vessel.

Evaluation of Static Spring Constant and Accelerated Life Prediction for Compression Set of Polyurethane Resilient Pad in Rail Fastening System

  • Lee, Seung-Won;Park, Jun-Young;Park, Eun-Young;Ryu, Sung-Hwan;Bae, Seok-Hu;Kim, Nam-Il;Yun, Ju-Ho;Yoon, Jeong-Hwan
    • Elastomers and Composites
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    • v.53 no.4
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    • pp.220-225
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    • 2018
  • Resilient pads play a major role in reducing the impact of loads on a rail in a rail-fastening system, which is essentially used for a concrete track. Although a compression set test is commonly used to measure the durability of a resilient pad, the static spring constant is often observed to be different from the fatigue test. In this study, a modified compression set test method was proposed to monitor the variations in the compression set and static spring constant of a resilient pad with respect to temperature and time. In addition, the life of the resilient pad was predicted by performing an acceleration test based on the Arrhenius equation.

Evaluation for Fracture Toughness with Considering the Thermal Energy (열에너지를 고려한 파괴인성치 고찰)

  • Park, Jae-Sil;Kim, Jeong-Pyo;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.9-15
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    • 2001
  • In the case of a crack propagation, a portion of the work of inelastic deformation near the crack tip is dissipated as heat. In order to understand the thermal effect on fracture toughness, tensile test was carried out using thermocouples to monitor the variation of temperature with SA516 Gr70. The experimental results show that the temperature of specimen was increased $3.6^{\circ}C$ at static load condition. And the thermal effect was investigated connected with the steady-state stress in the vicinity of a crack propagation in the elastic-plastic C-T specimen theoretically. And fracture toughness, the energy to make crack surfaces, presented correctively. The fracture toughness with considering heat at the blunting of the crack tip ws lower about 19.3% than that of ignoring heat. So, it is resonable to apply the fracture toughness with considering thermal energy and it would be good explanation for constraint effect depending on the configuration in the presence of excessive plasticity.

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Cryogenic leak test of LOX pump static seals (산화제펌프 스태틱 실 극저온 기밀시험)

  • Park, Min-Joo;Jeon, Seong-Min;Yoon, Suk-Hwan;Kim, Jin-Han
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.73-81
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    • 2009
  • Casing leak tests using three kinds of static seals are performed by simulating test section for a 75 ton thrust class turbopump under ambient and cryogenic temperature environment. As results of application of Conical, PTFE, and C static seals to leak tests, even though they all work in normal temperature condition, only the PTFE and C static seals show good sealing performance in cryogenic condition. However, the Conical static seal fails because of the different thermal expansion rates due to the use of different materials in a LOX pump. It is found that unlike the PTFE and C static seals with sealing surfaces in axial direction, the sealing surface of the Conical static seal is in radial direction that may cause leak when the casings thermally shrink in radial direction. Especially, the C static seal reveals excellent sealing performance even for a used seal.

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Mechanical verification logic and first test results for the Euclid spacecraft

  • Calvi, Adriano;Bastia, Patrizia;Suarez, Manuel Perez;Neumann, Philipp;Carbonell, Albert
    • Advances in aircraft and spacecraft science
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    • v.7 no.3
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    • pp.251-269
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    • 2020
  • Euclid is an optical/near-infrared survey mission of the European Space Agency (ESA) to investigate the nature of dark energy, dark matter and gravity by observing the geometry of the Universe and the formation of structures over cosmological timescales. The Euclid spacecraft mechanical architecture comprises the Payload Module (PLM) and the Service Module (SVM) connected by an interface structure designed to maximize thermal and mechanical decoupling. This paper shortly illustrates the mechanical system of the spacecraft and the mechanical verification philosophy which is based on the Structural and Thermal Model (STM), built at flight standard for structure and thermal qualification and the Proto Flight Model (PFM), used to complete the qualification programme. It will be submitted to a proto-flight test approach and it will be suitable for launch and flight operations. Within the overall verification approach crucial mechanical tests have been successfully performed (2018) on the SVM platform and on the sunshield (SSH) subsystem: the SVM platform static test, the SSH structure modal survey test and the SSH sine vibration qualification test. The paper reports the objectives and the main results of these tests.

Effects of Zeolites on Thermal Stability of Poly(vinyl chloride) (폴리염화비닐(PVC)의 열안정성에 제올라이트가 미치는 영향)

  • Xu, Jiayou;Liang, Qinghua;Xian, Xiumei;Li, Kaidan;Liu, Jie
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.1-5
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    • 2015
  • The effects of zeolite on the thermal stability of poly(vinyl chloride) (PVC) were investigated by the static thermal stability test, pyrolysis experiment and ultraviolet spectrum. The results showed that the porous zeolite could absorb hydrogen chloride (HCl), which suppressed the catalysis of HCl on thermal degradation of PVC, thus improved the thermal stability of PVC. The oxidizing acid which was loaded on zeolite had oxidated on the double bond that formed during the dehydrochlorination of PVC. This process could prohibit the growth of the conjugated polyene and improved the color of PVC. Hence, zeolite might be possible to come up with a high performance thermal stabilizer.

Cool-down test of HWR cryomodule for RAON

  • Kim, Y.;Lee, M.;Jo, Y.W.;Choi, J.W.;Kim, H.;Kim, W.K.;Kim, H.J.
    • Progress in Superconductivity and Cryogenics
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    • v.17 no.4
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    • pp.43-46
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    • 2015
  • The heavy ion accelerator that will be built in Daejeon utilizes four types of superconducting cavities. Cryomodules holding the superconducting cavities in them supply thermal insulation for cavities operating in 4.3 K or 2.1 K. A Prototype of cryomodule which holds two HWR (Half Wave Resonator) cavities was fabricated and tested. Since the operating temperature of the HWR is 2.1 K, the superfluid helium was generated with warm vacuum pumping system. The cyromodule was successfully cooled down below lambda point temperature of helium and any detectable leak was not observed during the test. The static thermal load at 4.2 K was measured. The result and the experience for the cool-down below lambda point of helium are reported in this paper.