• 제목/요약/키워드: Stain Hardening

검색결과 9건 처리시간 0.019초

코팅제의 변형한계에 대한 수치적연구 (Numerical Investigation of Forming Limit of Coated Sheet Metals)

  • 정태훈;김종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.460-464
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    • 1997
  • By the used of a similar numerical method as in the previous paper, the forming limit stain of coatedsheet metals is investigated in which the FEM is applied and J2G(J/sab 2/-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Coated two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stetched in a plane-strain atate, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the coated state, the higher limiting strain of one layer is reduced due to the lower limiting stain of the other layer and vice, and does not necessarily obey the rule of linear combination of the limiting stain of each layer weighted according thickness.

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선조질강 소재의 단조공정 측면에서의 특징 (Characteristics of Pre-Heat Treated Steel for Application to Forging)

  • 엄재근;이추실;장성민;안순태;손요헌;현성운;김혁;윤덕계;전만수
    • 소성∙가공
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    • 제18권6호
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    • pp.453-457
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

선조질강 소재의 단조공정 측면에서의 특징 (Characteristics of Pre-Heat Treated Steel for Application to Forging)

  • 엄재근;이추실;장성민;안순태;손요헌;현성운;김혁;윤덕재;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.48-51
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

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강모래의 응력경로에 따른 단일항복면 구성모델의 토질매개변수 특성 (Characteristics of River Sand Soil Parameter for Single Work-Hardening Constitutive Model to Stress Path)

  • 이종천;조원범
    • 한국항해항만학회지
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    • 제36권5호
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    • pp.395-400
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    • 2012
  • 흙의 응력-변형 관계는 흙의 종류, 밀도, 응력수준 및 응력경로에 의존한다. 이들 요소들을 통합한 구성모델의 개발을 통해 정확한 흙의 응력-변형관계가 예측되고 있다. 본 연구에서는 백마강 모래를 이용하여 등방압축-팽창실험과 일련의 응력경로를 달리한 배수삼축압축시험을 통하여 응력경로에 따른 Lade의 단일항복면 구성모델의 토질매개변수 특성에 대하여 알아보았다. 그 결과 항복기준에 관련된 토질매개변수 h, ${\alpha}$는 응력수준 및 응력경로에 대한 영향이 미소하며, 응력-변형거동에 미치는 영향이 작은 것을 확인할 수 있었다. 그리고 항복함수에 관련된 토질매개변수 h와 ${\alpha}$는 파괴규준에 관련한 토질매개변수와 관련성이 매우 높아 ${\eta}_1$에 관한 식으로 대체할 수 있으며, 이 식을 이용한 수치해석 결과 양호하게 예측하고 있는 것을 확인 할 수 있었다.

강섬유보강 콘크리트보의 휨내력 예측식의 제안 (Prediction of Flexural Capacities of Steel-Fiber Reinforced Concrete Beams)

  • 김우석;곽윤근;김주범
    • 콘크리트학회논문집
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    • 제18권3호
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    • pp.361-370
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    • 2006
  • 본 연구에서는 국내외 강섬유보강 콘크리트보의 실험값 및 이론식을 분석하여 강섬유의 보강효과 및 부재의 역학적 거동을 규명하였고, 기존의 휨강도식보다 더 정확하고 합리적인 휨강도식을 제안하였다. 제안된 휨강도식은 실험값과 좋은 일치를 보여주었고, 강섬유보강 콘크리트보의 휨강도식은 강섬유보강효과뿐만 아니라 철근의 변형률 경화효과도 함께 고려하는 것이 적절함을 알 수 있었다.

미세조직 변화에 따른 AISI 52100 강의 미끄럼마멸 특성 (Sliding Wear Behavior of AISI 52100 Steel with Pearlitic and Bainitic Microstructures)

  • 윤나래;김용석
    • 소성∙가공
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    • 제20권7호
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    • pp.479-484
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    • 2011
  • Dry sliding wear behavior of AISI 52100 steel that has a pearlite or bainite microstructure was characterized to explore the effect of microstructure on the wear of the steel. Isothermal heat treatments were employed to obtain the different microstructures. Pin-on-disk type wear tests of the steel disk were performed at loads of 25~125N in air against an alumina ball. Sliding speed and wear distance used were 0.1m/sec and 300m, respectively. Worn surfaces, wear debris and cross-sections of the worn surfaces were examined with SEM to investigate the wear mechanism of the steel. Hardness of the steel was also evaluated. Wear rate of the steel was correlated with the hardness and the microstructure. On the whole, wear resistance increased with an increase in hardness. However, the pearlite microstructure showed superior wear resistance as compared to the bainite microstructure with a similar hardness. The effect of the microstructure on the wear rate was attributed to the morphological differences of the carbide in the microstructure, which was found to have a significant effect on strain hardening during the wear.

고인성 복합재료로 휨 보강된 구조물의 거동에 관한 수치해석적 연구 (Numerical Simulation on the Behavior of ECC-Strengthened Flexural Structures.)

  • 신승교;임윤묵;김장호
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(I)
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    • pp.151-154
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    • 2005
  • One of the most important characteristics of Engineered Cementitious Composite (ECC) is its strain hardening behavior up to $5\∼6\%$of stain under a tensile loading. So, the ductile behavior of ECC should be utilized in applications to maximize the performance of structures. Thus, in this study, the ductile behavior of ECC as a repair material applied to the tensile region under flexural loads is numerically examined using a developed numerical model. Several strain capacities of ECC are examined to predict the behavior of ECC strengthened flexural structures. The results show that a certain optimal level of ductility in ECCs for repair applications exists and it is an important factor to consider when using ECC as a repairing material.

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변형률속도를 고려한 DP590의 성형한계도 (Forming Limit Diagram of DP590 considering the Strain Rate)

  • 김석봉;안광현;하지웅;이창수;허훈;복현호;문만빈
    • 한국자동차공학회논문집
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    • 제18권1호
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    • pp.127-130
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    • 2010
  • This paper deals with the formability of DP590 steel considering the strain rate. The strain hardening coefficient, elongation and r-value were obtained from the static and dynamic tensile test. As strain rate increases from static to 100/s, the strain hardening coefficient and the uniform elongation decrease and the elongation at fracture and r-value decrease to 0.1/s and increase again to 100/s. The high speed forming limit tests with hemi-spherical punch were carried out using the high speed crash testing machine and high speed forming jig. The high speed forming limit of DP590(order of $10^2$/s) decreases compared to the static forming limit(order of $10^{-3}$/s) and the forming limit band in high speed forming test is narrower than that in the static forming test. This tendency may be due to the development of brittleness with increase of stain rate.

금속재료 응력-변형률 곡선의 수학적 표현들 (Mathematical Expressions for Stress-Strain Curve of Metallic Material)

  • 현홍철;이진행;이형일
    • 대한기계학회논문집A
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    • 제32권1호
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    • pp.21-28
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    • 2008
  • 본 연구에서는 인장과 압축실험 데이터를 사용하여 재료의 응력-변형률 곡선을 얻었다. 시편에 네킹 현상이 발생하기 전에는 인장실험의 결과를 토대로 각 재료의 영률값과 항복강도를 찾았다. 이후 비선형 거동은 압축실험의 데이터를 이용해 나타냈다. 이렇게 얻어진 재료의 실제응력-변형률 곡선을 구간 멱함수법을 사용해 변형률 구간별로 회귀하였다. 회귀하여 구한 곡선과 실제 재료의 응력-변형률 곡선을 비교해 최적 회귀방법과 상응하는 변형률 회귀구간을 찾았다. 하나와 두 변수에 의한 회귀를 혼용하면 가장 적절한 회귀 방법이 얻어진다. 우선 두 변수들로 회귀하여 항복강도를 찾는다. 뤼더변형률이 없는 재료의 항복강도를 예측에는 초기구간 데이터만을 이용해야 오차를 최소화 할 수 있다. 한편 뤼더변형률이 재료들은 곡선의 후반부 데이터를 사용해야 정확한 물성치를 찾아낼 수 있다. 이어 항복 강도가 구해진 상황에서 응력-변형률 곡선의 전체 데이터를 사용해, n을 단일변수로 하여 회귀한다. 여기서 얻은 항복강도와 n을 이용하면 실제 실험 응력-변형률 곡선을 가장 유사하게 따라가는 회귀곡선을 얻을 수 있다.