• Title/Summary/Keyword: Stacking Sequences

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Characteristics of Low Velocity Impact Responses due to Interface Number and Stacking Sequences of CFRP Composite Plates (CFRP 복합적층판의 적층배향.계면수에 따른 저속충격특성)

  • Im, Kwang-Hee;Park, No-Sick;Ra, Seung-Woo;Kim, Young-Nam;Lee, Hyun;Sim, Jae-Ki;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.48-56
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    • 2001
  • In this paper, this study aims at the evaluation on the characteristics of CFRP laminate plates using a falling weight impact tester. The experiment was conducted on several laminates of different orientation. A system was built far measur- ing the impact strength of CFRP laminates in consideration of stress wave propagation theory using a falling weight impact tester. Delamination areas of impacted specimens for the different ply orientation were measured with ultrasonic C- scanner to find correlation between impact energy and delamination area. Absorbed energy of quasi-isotropic specimen having flour interfaces was higher than that of orthotropic laminates with two interfaces. The more interfaces, the greater the energy absorbed. The absorbed energy oft hybrid specimen containing a GFRP layer was higher than that of normal specimens.

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Flexural behavior of sandwich beams with novel triaxially woven fabric composite skins

  • Al-Fasih, M.Y.;Kueh, A.B.H.;Ibrahim, M.H.W.
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.299-308
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    • 2020
  • This study aims to carry out the experimental and numerical investigation on the flexural behavior of sandwich honeycomb composite (SHC) beams reinforced with novel triaxially woven fabric composite skins. Different stacking sequences of the carbon fiber reinforcement polymer (CFRP) laminate; i.e., 0°-direction of TW (TW0), 0°-direction of UD (UD0), and 90°-direction of UD (UD90) were studied, from which the flexural behavior of SHC beam behaviors reinforced with TW0/UD0 or TW0/UD90 novel laminated skins were compared with those reinforced with UD0/90 conventional laminated skins under four-point loading. Generally, TW0/UD0 SHC beams displayed the same flexural stiffness as UD0/90 SHC beams in terms of load-deflection relationships. In contrast, TW0/UD90 SHC beams showed a 70% lower efficiency than those of UD0/90 SHC. Hence, the TW0/UD0 laminate arrangement is more effective with a mass reduction of 39% compared with UD0/90 for SHC beams, although their stiffness and shear strength are practically identical.

Application of FEM on first ply failure of composite hypar shells with various edge conditions

  • Ghosh, Arghya;Chakravorty, Dipankar
    • Steel and Composite Structures
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    • v.32 no.4
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    • pp.423-441
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    • 2019
  • This study aims to accurately predict the first ply failure loads of laminated composite hypar shell roofs with different boundary conditions. The geometrically nonlinear finite element method (FEM) is used to analyse different symmetric and anti-symmetric, cross and angle ply shells. The first ply failure loads are obtained through different well-established failure criteria including Puck's criterion along with the serviceability criterion of deflection. The close agreement of the published and present results for different validation problems proves the correctness of the finite element model used in the present study. The effects of edge conditions on first ply failure behavior are discussed critically from practical engineering point of view. Factor of safety values and failure zones are also reported to suggest design and non-destructive monitoring guidelines to practicing engineers. Apart from these, the present study indicates the rank wise relative performances of different shell options. The study establishes that the angle ply laminates in general perform better than the cross ply ones. Among the stacking sequences considered here, three layered symmetric angle ply laminates offer the highest first ply failure load. The probable failure zones on the different shell surfaces, identified in this paper, are the areas where non-destructive health monitoring may be restricted to. The contributions made through this paper are expected to serve as important design aids to engineers engaged in composite hypar shell design and construction.

Buckling behavior of functionally graded porous plates integrated with laminated composite faces sheets

  • Xu, Kuo;Yuan, Yuan;Li, Mingyang
    • Steel and Composite Structures
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    • v.32 no.5
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    • pp.633-642
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    • 2019
  • In this work, lightweight sandwich plates consisting of a functionally graded porous (FGP) core and two laminated composite face sheets resting on elastic foundation have been proposed. Three different profiles are considered for the distributions of porosities along core thickness. The main aim of this paper is the investigation of the buckling behavior of the proposed porous sandwich plates (PSPs) by reporting their critical mechanical loads and their corresponding mode shapes. A finite element method (FEM) based on first order shear deformation theories (FSDT) is developed to discretize governing equations for the buckling behavior of the proposed sandwich plates. The effects of porosity dispersion and volume, the numbers and angles of laminated layers, sandwich plate geometrical dimensions, elastic foundation coefficients, loading and boundary conditions are studied. The results show that the use of FGP core can offer a PSP with half weight core and only 5% reduction in critical buckling loads. Moreover, stacking sequences with only ${\pm}45$ orientation fibers offer the highest values of buckling loads.

A Study on the Damage of CFRP Laminated Composites Under Out-of-Plane Load (횡방향 하중을 받는 CFRF 적층복합재의 내부손상에 관한 연구)

  • Kim, Moon-Saeng;Park, Seung-Bum;Oh, Deug-Chang
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.98-109
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    • 1995
  • An investigation was performed to study the inner damage of laminated composite plates subjected to out-of-plane load. During the investigation, inpact velocity and equivalent static load relationship was derived. Reddy's higher-order shear deformation theory(HSDT) and Hashin's failure criteria were used to determine inner stresses and damaged area. And impact testing was carried out on laminated composite plates by air gun type impact testing machine. The CFRP specimens were composed of [ .+-. 45 .deg. ]$_{4}$and [ .+-. 45 .deg. /0 .deg. /90 .deg. ]$_{2}$ stacking sequences with 0.75$^{t}$ * 26$^{w}$ * 100$^{l}$ (mm) dimension. After impact testing. As a result, a relationship holds between damaged area and impact energy, and a matrix cracking was caused by the interlaminar shear stress in the middle ply and was caused by the inplane transverse stress in the bottom ply.

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Load Fidelity Improvement of Piecewise Integrated Composite Beam by Irregular Arrangement of Reference Points (참조점의 불규칙적 배치를 통한 PIC보의 하중 충실도 향상에 관한 연구)

  • Ham, Seok Woo;Cho, Jae Ung;Cheon, Seong S.
    • Composites Research
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    • v.32 no.5
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    • pp.216-221
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    • 2019
  • Piecewise integrated composite (PIC) beam has different stacking sequences for several regions with respect to their superior load-resisting capabilities. On the interest of current research is to improve bending characteristics of PIC beam, with assigning specific stacking sequence to a specific region with the help of machine learning techniques. 240 elements of from the FE model were chosen to be reference points. Preliminary FE analysis revealed triaxialities at those regularly distributed reference points to obtain learning data creation of machine learning. Triaxiality values catagorise the type of loading i.e. tension, compression or shear. Machine learning model was formulated by learning data as well as hyperparameters and proper load fidelity was suggested by tuned values of hyperparameters, however, comparatively higher nonlinearity intensive region, such as side face of the beam showed poor load fidelity. Therefore, irregular distribution of reference points, i.e., dense reference points were distributed in the severe changes of loading, on the contrary, coarse distribution for rare changes of loading, was prepared for machine learning model. FE model with irregularly distributed reference points showed better load fidelity compared to the results from the model with regular distribution of reference points.

The PIC Bumper Beam Design Method with Machine Learning Technique (머신 러닝 기법을 이용한 PIC 범퍼 빔 설계 방법)

  • Ham, Seokwoo;Ji, Seungmin;Cheon, Seong S.
    • Composites Research
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    • v.35 no.5
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    • pp.317-321
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    • 2022
  • In this study, the PIC design method with machine learning that automatically assigning different stacking sequences according to loading types was applied bumper beam. The input value and labels of the training data for applying machine learning were defined as coordinates and loading types of reference elements that are part of the total elements, respectively. In order to compare the 2D and 3D implementation method, which are methods of representing coordinate value, training data were generated, and machine learning models were trained with each method. The 2D implementation method is divided FE model into each face and generating learning data and training machine learning models accordingly. The 3D implementation method is training one machine learning model by generating training data from the entire finite element model. The hyperparameter were tuned to optimal values through the Bayesian algorithm, and the k-NN classification method showed the highest prediction rate and AUC-ROC among the tuned models. The 3D implementation method revealed higher performance than the 2D implementation method. The loading type data predicted through the machine learning model were mapped to the finite element model and comparatively verified through FE analysis. It was found that 3D implementation PIC bumper beam was superior to 2D implementation and uni-stacking sequence composite bumper.

Enhancement of Buckling Characteristics for Composite Square Tube by Load Type Analysis (하중유형 분석을 통한 좌굴에 강한 복합재료 사각관 설계에 관한 연구)

  • Seokwoo Ham;Seungmin Ji;Seong S. Cheon
    • Composites Research
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    • v.36 no.1
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    • pp.53-58
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    • 2023
  • The PIC design method is assigning different stacking sequences for each shell element through the preliminary FE analysis. In previous study, machine learning was applied to the PIC design method in order to assign the region efficiently, and the training data is labeled by dividing each region into tension, compression, and shear through the preliminary FE analysis results value. However, since buckling is not considered, when buckling occurs, it can't be divided into appropriate loading type. In the present study, it was proposed PIC-NTL (PIC design using novel technique for analyzing load type) which is method for applying a novel technique for analyzing load type considering buckling to the conventional PIC design. The stress triaxiality for each ply were analyzed for buckling analysis, and the representative loading type was designated through the determined loading type within decision area divided into two regions of the same size in the thickness direction of the elements. The input value of the training data and label consisted in coordination of element and representative loading type of each decision area, respectively. A machine learning model was trained through the training data, and the hyperparameters that affect the performance of the machine learning model were tuned to optimal values through Bayesian algorithm. Among the tuned machine learning models, the SVM model showed the highest performance. Most effective stacking sequence were mapped into PIC tube based on trained SVM model. FE analysis results show the design method proposed in this study has superior external loading resistance and energy absorption compared to previous study.

High-Velocity Impact Damage Behavior of Carbon/Epoxy Composite Laminates

  • Kim, Young A.;Woo, Kyeongsik;Cho, Hyunjun;Kim, In-Gul;Kim, Jong-Heon
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.2
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    • pp.190-205
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    • 2015
  • In this paper, the impact damage behavior of USN-150B carbon/epoxy composite laminates subjected to high velocity impact was studied experimentally and numerically. Square composite laminates stacked with $[45/0/-45/90]_{ns}$ quasi-symmetric and $[0/90]_{ns}$ cross-ply stacking sequences and a conical shape projectile with steel core, copper skin and lead filler were considered. First high-velocity impact tests were conducted under various test conditions. Three tests were repeated under the same impact condition. Projectile velocity before and after penetration were measured by infrared ray sensors and magnetic sensors. High-speed camera shots and C-Scan images were also taken to measure the projectile velocities and to obtain the information on the damage shapes of the projectile and the laminate specimens. Next, the numerical simulation was performed using explicit finite element code LS-DYNA. Both the projectile and the composite laminate were modeled using three-dimensional solid elements. Residual velocity history of the impact projectile and the failure shape and extents of the laminates were predicted and systematically examined. The results of this study can provide the understanding on the penetration process of laminated composites during ballistic impact, as well as the damage amount and modes. These were thought to be utilized to predict the decrease of mechanical properties and also to help mitigate impact damage of composite structures.

Analysis of Thermal Deformation of Carbon-fiber Reinforced Polymer Matrix Composite Considering Viscoelasticity (점탄성을 고려한 탄소 섬유강화 복합재의 열 변형 유한요소 해석)

  • Jung, Sung-Rok;Kim, Wie-Dae;Kim, Jae-Hak
    • Composites Research
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    • v.27 no.4
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    • pp.174-181
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    • 2014
  • This study describes viscoelasticity analysis of carbon-fiber reinforced polymer matrix composite material. One of the most important problem during high temperature molding process is residual stress. Residual stress can cause warpage and cracks which can lead to serious defects of the final product. For the difference in thermal expansion coefficient and change of resin property during curing, it is difficult to predict the final deformed shape of carbon-fiber reinforced polymer matrix composite. The consideration of chemical shrinkage can reduce the prediction errors. For this reason, this study includes the viscoelasticity and chemical shrinkage effects in FE analysis by creating subroutines in ABAQUS. Analysis results are compared with other researches to verify the validity of the subroutine developed, and several stacking sequences are introduced to compare tested results.