• 제목/요약/키워드: Spur

검색결과 434건 처리시간 0.026초

초소형 스퍼기어 제조를 위한 초소성 Al-78Zn 분말 압출 (Powder extrusion with superplastic Al-78Zn powders for micro spur gears)

  • 이경훈;김진우;황대원;김종현;장석상;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.387-390
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    • 2009
  • This study was designed to fabricate the micro-electro-mechanical systems (MEMS) parts such as micro spur gears using hot extrusion of gas atomized Al-78Zn powders. For this purpose, it is important to develop new methods to fabricate micro-dies and choose suitable extrusion conditions for a micro-forming. Micro-dies with Ni were fabricated by LIGA technology. LIGA technology was capable to produce micro-extrusion dies with close tolerances, thick bearing length and adequate surface quality. Superplastic Al-78Zn powders have the great advantage in achieving deformation under low stresses and exhibiting good micro formability with average strain rates ranging from $10^{-3}$ to $10^{-2}\;s^{-1}$ and constant temperatures ranging from 503 to 563K. Al-78Zn powders were compacted into a cylindrical shape (${\Phi}3{\times}h10$) under compressive force of 10kN and, subsequently, the compacted powders were extruded at 563k in a hot furnace. Micro-extrusion has succeeded in forming micro-gear shafts.

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C-N코팅 스퍼기어의 마찰 . 마모 특성에 관한 연구 (A Study on the Friction and Wear Characteristics of C-N Coated Spur Gear)

  • 노룡;류성기
    • Tribology and Lubricants
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    • 제20권5호
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    • pp.272-277
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    • 2004
  • This study deals with the friction and wear characteristics of C-N coated spur gear. The PSII apparatus was built and a SCM415 test piece and test gear with steel substrate was treated with carbon nitrogen by this apparatus. The composition and structure of the surface layer were analyzed and compared with that of PVD coated TiN layer. It was found that both of friction coefficient of C-N coating and TiN coating decreased with increasing load, however, C-N coating showed relatively lower friction coefficient than that of TiN coating. We was investigated the effect of C-N coating on hardness, friction and wear. The TiN coated gear showed a more serious friction phenomena than that of C-N coated gear. It was considered that coating of TiN, which was conducted at a vacuum chamber at about 500$^{\circ}C$, results in a tempering of base material that causes microstructural change, which in turn resulted in decreasing of hardness. The C-N coated gear and pinion had higher wear resistance that of TiN coated gear and pinion. C-N coating significantly improved the friction and wear resistance of the gear.

SCM415 스퍼기어의 침탄처리에 관한 연구 (A Study on the Carburizing Treatment of SCM415 Steel Spur Gear)

  • 안민주;안인효;류성기
    • 한국기계가공학회지
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    • 제10권1호
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    • pp.67-72
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    • 2011
  • The main objective of this paper is obtaining the optimal carburizing hours which impacts geometric tolerances, OPD(Over Pin Diameter), runout, hardness and fatigure strength of SCM415 spur gear. In order to observe the deformation of the gear, the circularity, squareness, OPD(Over Pin Diameter) and runout were measured at 3hour, 4hour and 5hour respectively. As the result, the 3hour situation is the best, which very similar with the 4hour one. Afterwards, with the purpose of getting the result of gear hardness, the surface hardness, maximum hardness and interior hardness were measured. The result is 5h situation is the best, and it's similar with 4hour one. At last, the fatigue tests have been done which receive the result that the 4h situation showed 9~12% fatigue strength improvement compared with the 3h and 5h ones. To sum up the results, the 4hour situation shows the best performance in accuracy, hardness and fatigue strength.

스퍼 기어 시스템의 음향 신호와 비 유막 두께(Specific Film Thickness)의 상관관계에 관한 실험적 연구 (Experimental Investigation to Establish Correlation between Specific Film Thickness and Sound Signals in a Spur Gear System)

  • 김종식;;이상권
    • 한국소음진동공학회논문집
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    • 제24권8호
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    • pp.643-650
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    • 2014
  • Gear transmission system is widely applied in engineering. As the problem of contact fatigue, wear, lubrication failure etc, the condition of gear teeth contacts will be worse. The vibration and sound signals in the gear system will be affected by the some failures like scuffing, abrasive wear and spalling due to the deterioration of gear teeth surface. By studying the estimation of specific film thickness, measurement of reduction in tooth thickness, visual examination of wear mechanisms on the gear teeth and their effects on the statistical parameters of vibration and sound signals, the research obtained the satisfactory results on accessing the surface fatigue wear in a spur gear system. The paper utilizes the relationship between statistical parameters obtained from sound signals and Stribeck curve to confirm the hypothesis of dependency of surface fatigue wear, specific film thickness.

C-N 코팅 스퍼기어의 마찰${\cdot}$마모 특성에 관한 연구 (A Study on the Friction and Wear Characteristics of C-N Coated Spur Gear)

  • 노용;류성기
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.41-46
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    • 2004
  • This study deals with the friction and wear characteristics of C-N coated spur gear. The PSII apparatus was built and a SCM415 test piece and test gear with steel substrate was treated with carbon nitrogen by this apparatus. The composition and structure of the surface layer were analyzed and compared with that of PVD coated TiN layer. It was found that both of friction coefficients of C-N coating and TiN coaling decreased with increasing load, however, C-N coating showed relatively lower friction coefficient than that of TiN coating. We was investigated the effect of C-N coating on hardness, friction and wear. The TiN coated gear showed more serious friction phenomena than that of C-N coated gear. It was considered that coating of TiN, which was conducted at a vacuum chamber at about $500^{\circ}C$ results in a tempering of base material that causes microstructure change, which in turn resulted in decreasing of hardness. The C-N coated gear and pinion had higher wear resistance that of TiN coated gear and pinion. C-N coating significantly improved the friction and wear resistance of the gear.

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차량용 복합 기어열 제어 (Gear Train Control in the Automobile)

  • 한창우;최원식
    • 한국산업융합학회 논문집
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    • 제3권2호
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    • pp.131-139
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    • 2000
  • Gear train in the automobile to be used for controlling gas flow in automobiles consists of spur gears with involute tooth type in multiple stages. This spur gear is designed considering to the high power transfer efficiency, bending stress and contact stress in the static and dynamic analysis. The torque has been increased simultaneously the angular velocity has been decreased through the stages after being supplied by AC synchronous motor. This apparatus is controlled by electrical devices such as the PIC microprocessor, hall sensor and other electric components. By comparing the preset data of PIC microcomputer which is supplied by external DC electric power with the value set of hall sensor which detects the rotation angle position, PIC microcomputer thus controls AC motor and gear train according to the program algorithm which includes the on-off control and PWM motor driving method. As the result of the experiment such as performance, fatigue, torque test, we can conclude that this system is superior to the same and familiar foreign systems.

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이중 PLL 구조 주파수 합성기의 위상 잡음 개선 (Improvement of Phase Noise in Frequency Synthesizer with Dual PLL)

  • 김정훈;박범준;김지흥;이규송
    • 한국전자파학회논문지
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    • 제25권9호
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    • pp.903-911
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    • 2014
  • 본 논문에서는 광대역 수신기에서 고속으로 동작하며, 위상 잡음의 크기와 형태를 개선한 이중 PLL 구조 주파수 합성기를 제안한다. 위상 잡음 및 불요신호의 개선을 위해 두 번째 PLL의 기준 주파수로 사용되는 첫 번째 PLL의 출력주파수를 변경하였다. 6.5~8.5 GHz에서 동작하며, 디지털 NCO(Numerically Controlled Oscillator)와 연계하여 주파수 해상도 1 Hz를 만족하는 주파수 합성기를 설계하였고, 제작된 주파수 합성기는 동조속도 60 us 이내로 동작하며, 출력 전력은 약 -3 dBm 이상, 위상 잡음은 10 kHz offset에서 -95 dBc/Hz 이하를 만족한다.