• Title/Summary/Keyword: Spring rail

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Finite Element Analysis and Evaluation of Rubber Spring for Railway Vehicle (철도차량용 고무스프링 특성해석 및 평가)

  • Woo, Chang-Su;Kim, Wan-Doo;Choi, Byung-Ik;Park, Hyun-Sung;Kim, Kyung-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.773-778
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    • 2009
  • Chevron rubber springs are used in primary suspensions for rail vehicle. Chevron rubber spring have function which reduce vibration and noise, support load carried in operation of rail vehicle. Prediction and evaluation of characteristics are very important in design procedure to assure the safety and reliability of the rubber spring. The computer simulation using the nonlinear finite element analysis program executed to predict and evaluate the load capacity and stiffness for the chevron spring. The non-linear properties of rubber which are described as strain energy functions are important parameters. These are determined by material tests which are uniaxial tension, equi-biaxial tension and shear test. The appropriate shape and material properties are proposed to adjust the required characteristics of rubber springs in the three modes of flexibility.

Rail Pressure on the Changing Point of Track Modulus (궤도강성변화구간의 레일압력 분포에 관한 연구)

  • 이기승;천진녕;김성칠;권순섭
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.228-233
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    • 2002
  • The transition between bridge or tunnel and plain track has different rail pressure and distributed stress on formation. This paper shows distribution of rail pressure on transition at which spring stiffness are changed. By this study, it is revealed that the changing into relatively high stiffness causes increased rail pressure visibly and draw up dynamic track force. A medium stiffness structure and reinforced rail could be effective for reducing track force on the transition.

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Evaluation of Static Spring Constant and Accelerated Life Prediction for Compression Set of Polyurethane Resilient Pad in Rail Fastening System

  • Lee, Seung-Won;Park, Jun-Young;Park, Eun-Young;Ryu, Sung-Hwan;Bae, Seok-Hu;Kim, Nam-Il;Yun, Ju-Ho;Yoon, Jeong-Hwan
    • Elastomers and Composites
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    • v.53 no.4
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    • pp.220-225
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    • 2018
  • Resilient pads play a major role in reducing the impact of loads on a rail in a rail-fastening system, which is essentially used for a concrete track. Although a compression set test is commonly used to measure the durability of a resilient pad, the static spring constant is often observed to be different from the fatigue test. In this study, a modified compression set test method was proposed to monitor the variations in the compression set and static spring constant of a resilient pad with respect to temperature and time. In addition, the life of the resilient pad was predicted by performing an acceleration test based on the Arrhenius equation.

Lifetime Prediction of Rubber Pad for High Speed Railway Vehicle (고속철도용 레일패드 노후화 정량화 방안 연구)

  • Woo, Chang-Su;Choe, Byeong-Ik;Park, Hyun-Sung;Yang, Shin-Chu;Jang, Sung-Yep;Kim, Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.739-744
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    • 2009
  • Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In this paper, the degradation of rail pad properties as a function of their in-service life is studied with a view of developing a technique for predicting the optimum period of track maintenance with regard to pad replacement. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

Characteristics Analysis of Flexible Rail in Levitation Control System (부상제어 시스템에서 유연레일의 특성 분석)

  • Kim, Jong-Moon;Kim, Choon-Kyung
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.733-734
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    • 2006
  • In this parer, characteristics of the flexible rail in levitation control system are analysed. The magnetic levitation system is an electromagnet type and is full-scaled vehicles. The system consists of electromagnet, chopper, flexible rail, secondary suspension system and levitation controller. The mathematical modelling for the whole system is carried out. Especially, the flexible rail is modelled using second-order mass-spring-damper system. Using the derived model, the dynamic characteristics for the system are presented with different vehicle speed.

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Coupled Vibration of Moving Mass-Elastically Supported Beam Considering the Contact Stiffness (An Ananlytical Model of the Contact Force Fluctuation between Wheel and Rail) (이동질량-탄성지지무한보의 연성진동해석 (차륜.레일간의 접촉력 변동의 해석모델))

  • ;曄道 佳明;須田 義大;大野 進一
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.10a
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    • pp.197-200
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    • 1995
  • Corrugation of railway track can be caused by the various dynamic behavior of travelling wheels and track. In this paper, the coupled vibrations of travelling wheel and railway track are analyzed as the cause of corrugations. To analyze the coupled vibrations, the track supported by the sleepers and the traveling wheel are identified to the elastically supported infinite beam and the spring-mass system which runs at constant speed. The Hertzian contact spring is considered betwen the infinite beam and spring-mass system. The dynamic responses of elastically supported infinite beam and spring-mass system are calculated. The cause and development of rail corrugation are discussed in the view point of contact force fluctuation affected by the elastic supports and the corrugated surface profile of the track. By the obtained results, the possibilities of resonance are checked between the excitation by the corrugated surface profile and the natural frequency of contact spring-moving mass system. It may be thought to a development of railway corrugation.

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Process Design of Automobile Seat Rail Lower Parts using Ultra-High Strength, DP980 Steel (980MPa급 초고장력 강판을 이용한 자동차용 시트 레일 로어 부품의 성형공정 설계)

  • Park, Dong-Hwan;Tak, Yun-Hak;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.160-167
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    • 2018
  • The purpose of this study is to develop a process for forming a MPa ultra-high strength steel sheet to reduce weight and improve product strength. To do this, we performed the initial process design based on empirical formulas in a handbook and experience of skilled engineers, and researched the effects of major process variables on spring back by analyzing the forming analysis and experimental results. This paper suggests an optimal process design of the seat rail lower parts, using a MPa ultra-high strength steel sheet. This satisfies the dimensional accuracy and strength requirements for the product.

Investigation of serviceability of bridge deck ends on concrete slab track-installed bridges considering track-bridge interaction (궤도-교량 상호작용을 고려한 콘크리트 슬래브궤도 부설 교량의 단부 사용성 검토)

  • Jang, Seung-Yup;Yang, Sin-Chu;Kim, Jong-Tae
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1875-1881
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    • 2007
  • Deformations of bridge deck ends on abutments or on transition between bridge decks can cause extreme deformations on track. Especially, since slab track is fixed onto the bridge deck slab on concrete slab track-installed bridges, deformations of bridge deck ends directly affect the track behavior, and thus these interactions can bring about the premature failure of rail fastenings or other deteriorations to lower the serviceability. In this study, a foreign standard to evaluate forces on track components caused by the track-bridge interactions and the serviceability of bridge deck ends is investigated, and for the real bridges, the serviceability of bridge deck ends according to several parameters of bridge and track is analyzed. It is found that arrangements and spring coefficients of bridge bearings, as well as distance between bridge bearing and last rail support, support spacings, rail support spring coefficient, are very important parameters.

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A study on determining the minimum vertical spring stiffness of track pad considering running safety. (열차주행안전을 고려한 궤도패드의 최소 수직 스프링계수 결정에 관한 연구)

  • Kim Jeong-ll;Yang SinChu;Kim Yun-Tae
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.842-847
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    • 2004
  • This study presents the minimum spring stiffness of resilient track pad considering the safety of running train. A nonlinear static 3-D finite element is used for the modeling of railway superstructure, especially for the reflection of nonlinear resistance of rail fastening system. Moreover, ballast is considered as an elastic foundation. As the input load, eccentric wheel and lateral force are used and they are derived from ' Lateral-force/Wheel-load Estimation Equations '. Analysis results are compared with following two values : allowable lateral displacement of rail head (derived from the geometrical derailment evaluation of wheel/rail) and operation standard value (derived from the field test results of track).

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Analysis Model Considering Behavior Characteristics of Rail Floating Tracks (레일플로팅궤도의 거동특성을 반영한 해석모델)

  • Jung-Youl Choi;Jin-Il Kim;Jee-Seung Chung
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.4
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    • pp.625-631
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    • 2023
  • This study proposes an analysis model that can reflect the actual behavior of the rail floating track, and the most reasonable model was analyzed through field measurement and numerical analysis. It was analyzed that the current design theory analysis results of rail floating tracks were different from the field measurement results and were not suitable to reflect the actual behavior. In the rail floating track, it was analyzed that the subsidence of the point directly affects the total displacement rather than the displacement due to the bending of the rail. As a result of numerical analysis, it was analyzed that the analysis result of the proposed model, which is a parallel arrangement spring model that does not have a support point directly below the rail, reflects the actual behavior. The analysis model presented in this study can be used to predict track behavior when designing and maintaining rail floating tracks in the future.