• Title/Summary/Keyword: Spraying rate

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Performance Evaluation and Improvement of Medium and Small Scale Rice Polishers (I) -small scale rice polisher - (중.소형 연미기의 성능평가 및 성능개선에 관한 연구 (I) -소형 연미기에 대하여 -)

  • 정종훈;최영수;권홍관
    • Journal of Biosystems Engineering
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    • v.23 no.3
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    • pp.245-252
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    • 1998
  • The structural characteristics of a small scale rice polisher was analyzed to improve its performance. Spraying characteristic of nozzles used for rice polishing was also analyzed by a machine vision system. The internal pressure of the polishing chamber was measured according to outlet resistance, water spraying, and roller shaft speed. In addition, the performance of the rice polisher was evaluated to improve it in the basis of internal pressure in polishing chamber, whiteness, and broken rice ratio of clean rice according to the operating conditions. Actual nozzle discharge rate and drop size were 125 cc/min and 86~97 ${\mu}{\textrm}{m}$, respectively. In the case of water spraying on rices, the internal pressure showed 4.9~9.8N/$\textrm{cm}^2$ increase. broken rice ratio decreased, and there was no difference in whiteness. The internal pressure inueased up to two times with the increase of the outlet resistance. Also, the pressure at the upper part of screen was one and half times as high as the pressure at the lower part. In the case of water spraying rate of 150 cc/min, the roller shaft speed of 850 rpm resulted in no difference in whiteness and decrease of 0.3% in broken rice ratio, comparing to the roller shaft speed of 950 rpm.

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Performance Evaluation and Improvement of Medium and Small Scale Rice Polishers(I)-small scale rice polishers- (중.소형 연미기의 성능평가 및 성능개선에 관한 연구(I)-소형 연미기에 대하여-)

  • 정종훈;최영수;권홍관
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1998.06b
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    • pp.206-216
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    • 1998
  • The structural characteristics of small scale rice polisher was analyzed to improve its performance. Spraying characteristic of nozzles used for rice polishing was also analyzed by a machine vision system. The internal pressure of the polishing chamber was measured according to outlet resistance, water spraying , and roller shaft speed. In addition , the performance of the rice polisher was evaluated to improve it in the basis of internal pressure in polishing chamber, whiteness , and broken rice ratio of clean rice according to the operating conditions. Actual nozzle discharge rate and drop size were 125cc/min and 86.97㎛, respectively. In the case of water spraying on rices, the internal pressure showed 4.9-9.8N/㎠ increase, broken rice ration decreased , and there was no difference in whiteness . The internal pressure increased up to two time with the increase of the outlet resistance. Also, the pressure at the upper part of screen was one and half times as high as the pressure at the lower part. In the case of water spraying rate of 150 cc/min, the roller shaft speed of 850 rpm resulted in no difference in whiteness and decrease of 0.3%in broken rice ratio, comparing to the roller shaft speed of 950 rpm.

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Development of Real-time Precision Spraying System Using Machine Vision and DGPS (기계시각과 DGPS를 이용한 실시간 정밀방제 시스템 개발)

  • 조성인;정재연;김유용;남기찬;이중용
    • Journal of Biosystems Engineering
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    • v.27 no.2
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    • pp.143-150
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    • 2002
  • Several researches for site-specific weed control have tried to increase accuracy of weed detection with machine vision technique. However, there is a problem which needs substantial time to perform site-specific spraying. Therefore, new technology for real-time precision spraying system is needed. This research was executed to develope the new technology to estimate weed density and size in real time, and to conduct a real-time site-specific spraying. It would effectively reduce herbicide amounts applied for a crop field. The real-time precision spraying system consisted of a Differential Global Positioning System (DGPS) with an error of 2 cm, a machine vision system, a geomagnetic sensor for correction of view point of CCD camera and an automatic sprayer with separately controlled nozzle. The weed density was calculated with comparison between position information and a pre-designed electronic map. The position information was obtained in real time using the DGPS and the machine vision. The electronic map contained a position database of crops automatically constructed when seeding. The developed system was tested on an experimental field of Seoul National University. Success rate of the spraying was about 61%.

Influence of LPPS Spraying Parameters on Deposition Efficiency of Zirconia Powder

  • Shi, Jian-Min;Hu, Zhong-Yin;Huang, Jing-Qi;Ding, Chuan-Xian
    • Journal of the Korean Vacuum Society
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    • v.6 no.S1
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    • pp.160-165
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    • 1997
  • Yttria stabilized zirconia coating is an attractive material for several engineering applications. In order to produce coatings with consistent and reliable performance it is important to understand the influence of spraying parameters on the coating properties and optimize the spraying parameters. In this paper the low pressure plasma spray(LPPS) deposition of as-received zirconia powder has been investigated using simple one-factor-at-a-time approach. The deposition efficiency was chosen to evaluate the melting characteristics of the as-received zirconia powder. The results obtained indicated that the deposition efficiency of zirconia powder is very sensitive to the spraying parameters such as plasma gas flow rate and ranges from 24% to 57% The microstructure and the phase composition of zirconia coating deposited with the different plasma spraying parameters were also examined by SEM and XRD respectively. The relationship between deposition efficiency and the microstructure of zirconia coating was discussed.

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Design Factors of Boom Sprayer(II) -Spray Droplet Size and Coverage Characteristics on Rice Plants- (붐방제기 살포장치의 설계요인 구명을 위한 실험적 연구(II) -노즐의 분무유형 및 벼의 피복특성-)

  • 정창주;김학진;이중용;최영수;최중섭
    • Journal of Biosystems Engineering
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    • v.20 no.4
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    • pp.313-322
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    • 1995
  • This study was conducted to find the design factors of spraying device of the boom sprayer for low volume application. Specific objectives of this study were 1) to select proper nozzles for broadcast spraying and row crop spraying by the nozzle spray characterisic experiment, and 2) to investigate the coverage characteristic of rice plant at the row crop spraying. The results of this study are summarized as follows. (1) From the tested results on the droplet diameter spectrum and spray pattern the standard flat-fan nozzle and drift guard nozzle were judged as appropriate for the broadcasting. Even flat-fan nozzle showed similar span values to standard flat-fan nozzles and drift guard nozzle : however, the nozzles were found to be inappropriate for broadcasting because of their spray pattern. Hollow cone nozzle showed relatively small span values and uniform spray pattern. (2) For the upper and lower sides of the rice plants, coverage rates of even flat-fan nozzles and hollow cone nozzles were maximum at the second row, but decreased rapidly after the third row. For the middle side of the rice plants, coverage rates of them were maximum at the first row, but decreased rapidly. When one nozzle was tested, C.V. values were in the range of 90~160% and 60~160% on entire heights of rice plant for even flat-fan nozzles and hollow cone nozzles respectively. C.V. values at other parts were poor. Spray coverage rate at the middle part was improved by overlapping the nozzles whereas there was little difference on the upper and lower part of rice plants. (3) For spraying lower part of rice plant between rows, even flat-fan nozzles and hollow cone nozzle were judged as appropriate, but in order to ensure the uniform coverage, distance between nozzles, recommended to be less than 90cm.

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Design Factors of Boom Sprayer(I) - Spray Patterns of Nozzles - (붐방제기 살포장치의 설계요인 구명을 위한 실험적 연구(I) -노즐의 분무유형-)

  • 정창주;김학진;조성인;최영수;최중섭
    • Journal of Biosystems Engineering
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    • v.20 no.3
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    • pp.217-225
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    • 1995
  • This study was conducted to find design factors of spraying device of the boom sprayer for low volume application. Four types of nozzles(standard flat nozzle, drift guard nozzle, even flat nozzle, and hollow cone nozzle) were used for the spray characteristic experiment. Spray patterns of the nozzles were distinguished by the nozzle type, spray distance, and spray direction. The flow rate was proportional to the square root of spray pressure in all nozzles. Increased nozzle height improved spray distribution at reduced pressures and/or increased spacing. Distribution tended to improve as pressure increased within the range of pressures used for fan nozzles.

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Vacuum Plasma Sprayed NiTiZrSiSn Coating (진공 열 플라즈마 용사공정을 통한 NiTiZrSiSn 벌크 비정질 코팅 형성)

  • Yoon, Sang-Hoon;Kim, June-Seob;Kim, Soo-Ki;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.25 no.4
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    • pp.42-48
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    • 2007
  • An inert gas atomized NiTiZrSiSn bulk metallic glass feedstock was sprayed onto the copper plate using vacuum plasma spraying process. In order to change the in-flight particle energy, that is, thermal energy, the hydrogen gas flow rate in plasma gas mixture was increased at the constant flow rate of argon gas. Coating and single pass spraying bead were produced with the least feeding rate. Regardless of the plasma gas composition, fully melted through unmelted particle could be observed on the overlay coating. However, the frequency of the unmelted particle number density was increased with the decrease of the hydrogen gas flow rate. The amorphous phase fraction within coating was also affected by the number density of the unmelted particle.

Performance Analysis of a Vehicle Disinfector Nozzles Used at Livestock Farm (축산 차량소독기의 노즐 성능 분석)

  • Kim, W.;Lee, S. K.
    • Journal of Animal Environmental Science
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    • v.11 no.2
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    • pp.111-116
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    • 2005
  • The purpose of this study was to analyze the performance of vehicle disinfector nozzles using at the livestock farm. The nozzle of vehicle disinfectors was measured spraying rate and equality distribution ratio by pressures. The spraying rate of TK-I's nozzle was 1,605 ml/min at 3 MPa, TK-II's nozzle was 2,020 ml/min, JA's nozzle was 1,150 ml/min and IS's nozzle was 795 ml/min. The number of nozzles of TK-I's, TK-II's, JA's and IS's for reasonable spraying rate($25{\ell}/min$. at 3 MPa) was respectively 16, 13, 22 and 32 units. The equality distribution ratio of TK-I's nozzle by pressures was equalized and the nozzles of TK-II's, JA's and IS's was sprayed to the center or side more then other sides in the measured boxes.

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Evaluation of an Air-jet and Roller Type Corn-husker (공기분사 및 회전 롤러를 이용한 옥수수 포엽 제거장치의 시험)

  • Park, Hoe-Man;Cho, Kwang-Hwan;Hong, Seong-Gi;Lee, Sun-Ho
    • Journal of Biosystems Engineering
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    • v.35 no.3
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    • pp.163-168
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    • 2010
  • With income growth and "well-being" trends, sales of corn has been increased recently. Corns are processed at processing facilities on the main production site. Corn processing steps include removing bract, steaming, vacuum packing, and storing. To replace manual corn bract removing, some bract removing machines were imported and used. However, the machines were abandoned shortly, because of high damaging ratio of corns. In this research, factors of successful bract removing was studied with rotating rollers and air-injection nozzles to develop corn bract removing system. The test device was composed of a cylindrical roller, an air spray nozzle, a regulator, and a motor. Designing factors were roller type, diameter of air spraying nozzle, spraying angle, and spraying pressure. The measured factors were bract removing rate and damaging rate. It was found that optimum cylindrical roller surface shape was cylindrical roller and linear grove roller. This roller shape produced lowest damaging rate. Test results of the efficacy of preprocessing showed that the air spraying after preprocessing produced highest performance. The rotational speed and inclination of the roller didn't affect the bract removing performance. Optimum injection angle of the air jet nozzle was $70^{\circ}$. To increase bract removing rate and to reduce corn damage, required injection pressure and injection nozzle diameter were decided to less than 0.4 MPa and 2.5 mm, respectively. More than 3 times of nozzle passing produced good bract removing performance and there were no significant difference between the number of passing times.

A study on the improvement of coating film characteristic in arc spraying by using the inert gas (아크용사시 불활성가스에 의한 피막밀착강도 향상에 관한 연구)

  • 김영식;여욱종
    • Journal of Welding and Joining
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    • v.5 no.2
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    • pp.17-26
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    • 1987
  • In this study, the experiments were carried out for the purpose of establishment of the arc sparing method which reducing oxides or oxide film by using the inert gas as the carrier gas of atomizing particles. Main results obtained are as follows; 1. Oxides and oxide film which lower the adhesion strength are largely reduced by using the inert gas as the carrier gas of atomizing particles, and adhesion strength of coating film are improved. 2. The coating film characteristics appear to be no difference between the inert gas arc spraying in air environment and that in argon gas environment. 3. Inert gas arc spraying using argon as the carrie gas has higher reduction rate of composition element in coating film than compressed air spraying does.

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