• Title/Summary/Keyword: Spinning Process

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Development of Polymer-derived Silicon Carbide Fiber with Low Oxygen Content Using a Cyclohexene Vapor Process (싸이클로헥센 증기 공정에 의한 산소량이 적은 실리콘카바이드 섬유의 개발)

  • Yoon, Byungil;Choi, Woo Chul;Kim, Myeong Ju;Kim, Jae Sung;Kim, Jung il;Kang, Hong Gu
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.5
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    • pp.620-632
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    • 2017
  • A chemical vapor curing method(CVC) was developed to cure polycarbosilane(PCS) fibers by using cyclohexene vapour as a non-oxygen active reactant, instead of air in oder to prepare the silicon carbide(SiC) fiber with low oxygen content. A cross-linked PCS fibers by cyclohexene vapor showed a completely different variation in IR spectra in comparison to the air-cured PCS fiber. CVC method resulted in less than 3 wt% in oxygen content. In this experiment conditions, The average tensile strength and modulus of SiC fiber obtained by CVC had 1995 MPa and 183 GPa respectively, which is higher than that of SiC fiber prepared by air-curing process.

The Effect of the Te on the Microstructure of Rapidly Solidification Ag-Sn-In Contact Material (급속응고한 Ag-Sn-In계 접점재료의 미세조직에 미치는 Te 의 영향)

  • Chang, Dae-Jung;Kwon, Gi-Bong;Kim, Young-Ju;Cho, Dae-Hyoung;Nam, Tae-Woon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.1
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    • pp.86-91
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    • 2007
  • Contact material is widely used as electrical parts. Ag-CdO has a good wear resistance and stable contact resistance. But the disadvantages of Ag-Cd alloy are coarse Cd oxides and harmful metal, Cd. Then Ag-Sn alloy that has stable and fine Sn oxide at high temperature has been developed. In order to investigate the effect of Te additional that affects the formation of the oxide layer on the surface and the formation of oxide in matrix Ag, we studied the microstructures and properties of Ag-Sn-In(-Te) material fabricated by rapid solidification process. The experimental procedure were melting using high frequency induction, melt spinning, and internal oxidation. Specimens were examined and analyzed by Transmission electron microscopy(TEM), energy dispersive X-ray spectroscopy(EDS) and Vickers hardness. As a result, internal oxidation was completed even at $600^{\circ}C$. Te forms coarse $In_{2}TeO_{6}$ phase and makes fine and well dispersed $SnO_{2}$ Phase. 0.3 wt% Te shows favorable properties.

Modification of polyethersulfone hollow fiber membrane with different polymeric additives

  • Arahman, Nasrul;Mulyati, Sri;Lubis, Mirna Rahmah;Razi, Fachrul;Takagi, Ryosuke;Matsuyama, Hideto
    • Membrane and Water Treatment
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    • v.7 no.4
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    • pp.355-365
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    • 2016
  • The improvement of fouling resistance of porous polymeric membrane is one of the most important targets in membrane preparation for water purification in many process like wastewater treatment. Membranes can be modified by various techniques, including the treatment of polymer material, blending of hydrophilic polymer into polymer solution, and post treatment of fabricated membrane. This research proposed the modifications of morphology and surface property of hydrophobic membrane by blending polyethersulfone (PES) with three polymeric additives, polyvinylpyrrolidone (PVP), Pluronic F127 (Plu), and Tetronic 1307 (Tet). PES hollow fiber membranes were fabricated via dry-wet spinning process by using a spinneret with inner and outer diameter of 0.7 and 1.0 mm, respectively. The morphology changes of PES blend membrane by those additives, as well as the change of performance in ultrafiltration module were comparatively observed. The surface structure of membranes was characterized by atomic force microscopy and Fourier transform infra red spectroscopy. The cross section morphology of PES blend hollow fiber membranes was investigated by scanning electron microscopy. The results showed that all polymeric additives blended in this system affected to improve the performances of PES membrane. The ultra-filtration experiment confirmed that PES-PVP membrane showed the best performance among the three membranes on the basis of filtration stability.

Fabricatin and Hydrogen Storage Property of Mg-33.5%Ni Alloy Powder Prepared by Melt-Spining Process (Melt-spining 공법에 의한 Mg-33.5%Ni 수소 저장 합금 제조 및 수소저장 특성)

  • Hong, Seong-Hyeon;Yim, Chang-Dong;Bae, Jong-Soo;Na, Young-Sang
    • Journal of Hydrogen and New Energy
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    • v.18 no.4
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    • pp.399-405
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    • 2007
  • The hyper-eutectic Mg-33.5%Ni alloy was rapidly solidified by melt spinning process. The melt-spun Mg-33.5%Ni has amorphous structure and crystallization occurred above $162^{\circ}C$. The hydriding and dehydriding rates of melt-spun Mg-33.5%Ni increased with cycle and high rate of hydrogen storage occurred at 3rd cycle. The maximum hydrogen amount absorbed in melt-spun Mg-33.5%Ni at $300^{\circ}C$ is about 4.5%.

A Study on the Adhesive Condition of the Nonwoven Fabrics in Sewing of the Leather (피혁봉재에 있어서 부직포 접착심지의 접착방법에 관한 연구)

  • Kim Young Ja
    • Journal of the Korean Society of Clothing and Textiles
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    • v.5 no.2
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    • pp.35-40
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    • 1981
  • This study aims at finding appropriate adhesive conditions with special regard the material of 'fusible padding cloth inter ling' was frequently used for leather. As for leather material, pig suede, sheep suede were selected and drum dyed, cow split, napa have also been used. Mixed spinning non-woven fabric (polyester $50\%$, nylon $50\%$) were used as for padding cloth. Experimental appearance has been observed under the following adhesive conditions: Temperature of press were devided four levers; $120^{\circ}C$, $130^{\circ}C$, $140^{\circ}C$, $150^{\circ}C$, respectively. Adhesive time has been limited 5, 10, 15 second each. And the pressure has been conditioned as $0.2kg/cm^2$ continuously. After all this experiment, it was discovered that the material which had long contact with low temperature conditions has similar adhesive power to material that has short contact with high temperature conditions. There is a great difference according to the leather's dying process, the finishing method of the cloth, and the part of leather surface. The best condition for suede are $140^{\circ}C$, $150^{\circ}C$, at 10 seconds. and for D/D, NAPA, $130^{\circ}C$, at 10 seconds. Although the conditions of $150^{\circ}C$, at 15 seconds was possible for split, the process time can be shortened according to the increase of temperature.

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Development Trend of Membrane Filter Using Ceramic Fibers (세라믹 섬유를 이용한 멤브레인 필터의 연구개발 동향)

  • Kim, Deuk Ju;Lee, Jeong Woo;Nam, Sang Yong
    • Membrane Journal
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    • v.26 no.2
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    • pp.87-96
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    • 2016
  • Ceramic materials have attracted increasing attention in the last 10 years because of their high thermal stability and high permeation property compared with polymeric nanofiber membranes. Recently, novel nanofiber ceramic membranes with high porosity and flux have been fabricated from metal oxide nanofibers. To improve the performance of ceramic membranes and reduce their costs, a new ceramic membrane with a selective separation layer made of nanofibers was fabricated by electrospinning process and modification process for filtration system. This review summarizes the research trends for the development of ceramic nanofiber membrane over the past few years.

Surface Treatment of ITO (Indium-Tin-Oxide) thin Films Prepared by Sol-Gel Process (졸-겔 공정에 의해 제조된 ITO (Indium-Tin-Oxide) 박막의 표면처리)

  • Jung, Seung-Yong;Yun, Young-Hoon;Yon, Seog-Joo
    • Journal of the Korean Ceramic Society
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    • v.44 no.6 s.301
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    • pp.313-318
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    • 2007
  • ITO (Indium-tin oxide) thin films have been prepared by a sol-gel spinning coating method and fired and annealed in the temperature range of $450-600^{\circ}C$. The XRD patterns of the films indicated the main peak of (222) plane and showed higher crystallinity with increasing an annealing temperature. The surface of the ITO thin films were treated with 0.1 N HCl 20% solution at room temperature. The effects of surface treatment on electrical properties and surface morphologies of the ITO films were investigated with the results of sheet resistance and FE-SEM, AFM images. The samples, subsequently treated with acidic solution for 40 sec showed the sheet resistance of $0.982\;k{\Omega}/square$. The surface treatment using acidic solution diminished the RMS (root mean square) value and the residual carbon content of the ITO films. It seemed that the acid-cleaning of the ITO thin films lead to the decrease of surface roughness and sheet resistance.

The Effect of Misch Metal on the Microstructure of Rapidly solidified Ag-Sn-In Alloys (급속응고한 Ag-Sn-In 합금의 미세조직에 미치는 Misch Metal의 영향)

  • Chang, Dae-Jung;Nam, Tae-Woon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.6
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    • pp.561-565
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    • 2007
  • Because of a good wear resistance and a stable contact resistance, Ag-CdO is widely used as electrical contact material. But, the Cd-oxide mainly exists as a coarse particle and adversely affected to environment. As a reason, $Ag-SnO_2$ alloy has been developed. The Sn-oxide maintains stable and fine particle even at high temperature. In order to investigate the effect of Misch metal (Mm) additional that affects the formation of the oxide and the formation of fine matrix Ag, we studied the microstructures and properties of Ag-Sn-In(-Mm) material fabricated by rapid solidification process. The experimental procedure were melting using high frequency induction, melt spinning, and internal oxidation. The Mm addition makes Ag matrix more fine than no Mm addition. The reason is that the addition of Misch metal decreased a latent heat of fusion of alloy, as a result the rapid solidification effect of alloy is increased. The maximum hardness shows at 0.3 wt%Mm. after that the hardness is decreased until 0.4 wt% Mm, but still larger than no Mm addition alloy. At 0.5 wt% Mm alloy, the precipitation of Misch metal causes a decrease of hardness than no Mm addition alloy.

Laser Beam Scattering Analysis in Aqueous Environments (액상유체 환경하에서 레이저빔의 산란 해석)

  • Choi, Hae Woon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.91-95
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    • 2019
  • A new experimental approach is proposed to detect a specific polymer dissolved in a liquid. Distinctive optical properties were found using a laser scattering technique when there is a polymer compound with almost no difference in optical properties (index of refraction) in a liquid phase. The index of refraction, which determines the refraction of light, is obtained by dissolving PCL and PLA. The used samples are biodegradable materials with similar properties and dissolved in a mixture of Chloroform 7: Methanol 3. To predict the optical properties, a 632-nm diode laser was used as the light source of the device, and an integrating sphere was used as the light receiver. Although PCL and PLA had a similar index of refraction of 1.46-1.48, the dissolved PCL showed a relative transmittance of 43%, and the dissolved PLA had a relative transmittance of 34%. The difference in optical properties of the pure polymer compound in the solid state or liquid state is not significantly different, and the difference in the dissolved state in the specific solvent is remarkable because the solubility differs in a specific solution and is randomly distributed.

Effect of Thermal Pressing Temperature on the Mechanical and Material Properties of Electro-spun Polyacrylonitrile Nano-fibrous Separator (열압착 온도가 전기방사 Polyacrylonitrile 분리막의 기계적 강도 및 물성치에 미치는 영향)

  • Kim, Minchoel;Ko, Tae Jo;Arifeen, Waqas Ul;Dong, Ting
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.109-116
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    • 2019
  • The mechanical deformation of a battery separator causes internal short-circuiting of the cathode - anode, which directly affects the explosion/ignition of batteries. To increase the mechanical properties of the separator fabricated by electro-spinning, use of a thermal pressing method is inevitable. Therefore, this research aims to maximize the mechanical strength of a porous separator by finding the proper thermal press temperatures given to Electro-spun Polyacrylonitrile (PAN) nanofibers. The different thermal press temperatures $25^{\circ}C$, $50^{\circ}C$, $75^{\circ}C$, and $100^{\circ}C$ were applied to the electro-spun fiber at 30 MPa pressure for one hour. The higher the temperature, the higher the resultant tensile strength; however, a higher temperature also lowered the strain and porosity. Thus, the membrane thermal pressed at $50^{\circ}C$ showed the best mechanical properties and the second highest porosity. Using the data, $50^{\circ}C$ was judged as the best thermal pressing temperature in terms of performance.