• 제목/요약/키워드: Sorting Inspection

검색결과 25건 처리시간 0.022초

슬랜트방식을 이용한 스크류/볼트 선별검사시스템 개발 (Development of the Sorting Inspection System for Screw/Bolt Using a Slant Method)

  • 김용석;양순용
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.698-704
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    • 2010
  • The machine vision system has been widely applied at automatic inspection field of the industries. Especially, the machine vision system shows good performance at difficult inspection field by contact method. In this paper, the automatic system of a slant method to inspect screw/bolt shape using machine vision is developed. The inspection system uses pattern matching method that search similar degree of the lucidity, the average lucidity, length and angle of inspection set up area using a circular scan and a line scan method. Also the feeding method for inspection product is the slant method, and feed rate is controlled by the ramp angle adjustment. This inspection system is composed of a feeding device, a transfer device, vision systems, a lighting device and computer, and is composed the sorting discharge system of the inferior product. The performance test carried out the feeding speed, the shape correct degree and the sorting discharge speed according to the type of screw/bolt. This sorting inspection system showed a satisfied test results in whole inspection items. Presently, this sorting inspection system is being used in the manufacturing process of screw/bolt usefully.

영상처리를 이용한 고구마 자동 선별시스템 개발 (Development of an Automatic Sweet Potato Sorting System Using Image Processing)

  • 양길모;최규홍;조남홍;박종률
    • Journal of Biosystems Engineering
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    • 제30권3호
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    • pp.172-178
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    • 2005
  • Grading and sorting an indeterminate form of agricultural products such as sweet potatoes and potatoes are a labor intensive job because its shape and size are various and complicate. It costs a great deal to sort sweet potato in an indeterminate forms. There is a great need for an automatic grader fur the potatoes. Machine vision is the promising solution for this purpose. The optical indices for qualifying weight and appearance quality such as shape, color, defects, etc. were obtained and an on-line sorting system was developed. The results are summarized as follows. Sorting system combined with an on-line inspection device was composed of 5 sections, human inspection, feeding, illumination chamber, image processing & control, and grading & discharging. The algorithms to compute geometrical parameters related to the external guality were developed and implemented for sorting the deformed sweet potatoes. Grading accuracy by image processing was $96.4\%$ and the processing capacity was 10,800 pieces per hour.

Factors and Developments in Grading Cut Flowers

  • Bae, Yeong-Hwan;Koo, Hyun-Mo
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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    • pp.746-754
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    • 1996
  • Grading and sorting fresh cut flowers are time consuming process. In Korea, cut flowers are sorted mostly by human inspection due to the lack of adequate machinery. In this paper, quality evaluation factors of cut flowers are discussed, and types of sorting machines existing in the market are introduced . Aspects of computer image processing in evaluation the quality of cut flowers are also discussed.

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비전 검사기를 활용한 T형 용접너트 자동 선별시스템 개발 (Development of Auto Sorting System for T Type Welding nut using A Vision Inspector)

  • 송한림;허태원
    • 전자공학회논문지 IE
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    • 제48권1호
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    • pp.16-24
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    • 2011
  • 본 논문에서는 트림 T형 용접너트 생산 시스템 중 불량품을 자동으로 선별할 수 있는 자동 선별기를 비전 검사기를 사용하여 개발하였다. 카메라로부터 입력되는 영상 신호에 대해 히스토그램을 활용한 경계 판별 및 나사산 검출, 이진 모폴로지 연산(Binary morphology operation)을 활용한 얼룩 검출 등의 기법을 활용하였다. 기존의 검사기나 육안 검사에서 불가능하였던 수치 검사를 0.1mm의 정밀도로 검사할 수 있도록 하였으며, 이를 통해 제조단가를 25% 절감하고 생산성을 330% 이상 향상시킬 수 있었다.

기계시각에 의한 풋고추 자동 선별시스템 개발 (Development of Automatic Sorting System for Green pepper Using Machine Vision)

  • 조남홍;장동일;이수희;황헌;이영희;박종률
    • Journal of Biosystems Engineering
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    • 제31권6호
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    • pp.514-523
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    • 2006
  • Production of green pepper has been increased due to customer's preference and a projected ten-year boom in the industry in Korea. This study was carried out to develop an automatic grading and sorting system for green pepper using machine vision. The system consisted of a feeding mechanism, segregation section, an image inspection chamber, image processing section, system control section, grading section, and discharging section. Green peppers were separated and transported using a bowl feeder with a vibrator and a belt conveyor, respectively. Images were taken using color CCD cameras and a color frame grabber. An on-line grading algorithm was developed using Visual C/C++. The green peppers could be graded into four classes by activating air nozzles located at the discharging section. Length and curvature of each green pepper were measured while removing a stem of it. The first derivative of thickness profile was used to remove a stem area of segmented image of the pepper. While pepper is moving at 0.45 m/s, the accuracy of grading sorting for large, medium and small pepper are 86.0%, 81.3% and 90.6% respectively. Sorting performance was 121 kg/hour, and about five times better than manual sorting. The developed system was also economically feasible to grade and sort green peppers showing the cost about 40% lower than that of manual operations.

Multi-Channel Vision System for On-Line Quantification of Appearance Quality Factors of Apple

  • Lee, Soo Hee;Noh, Sang Ha
    • Agricultural and Biosystems Engineering
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    • 제1권2호
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    • pp.106-110
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    • 2000
  • An integrated on-line inspection system was constructed with seven cameras, half mirrors to split images. 720 nm and 970 nm band pass filters, illumination chamber having several tungsten-halogen lamps, one main computer, one color frame grabber, two 4-channel multiplexors, and flat plate conveyer, etc. A total of seven images, that is, one color image form the top of an apple and two B/W images from each side (top, right and left) could be captured and displayed on a computer monitor through the multiplexor. One of the two B/W images captured from each side is 720nm filtered image and the other is 970 nm. With this system an on-line grading software was developed to evaluate appearance quality. On-line test results with Fuji apples that were manually fed on the conveyer showed that grading accuracies of the color, defect and shape were 95.3%, 86% and 88.6%, respectively. Grading time was 0.35 second per apple on an average. Therefore, this on-line grading system could be used for inspection of the final products produced from an apple sorting system.

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MULTI-CHANNEL VISION SYSTEM FOR ON-LINE QUANTIFICATION OF APPEARANCE QUALITY FACTORS OF APPLE

  • Lee, S. H.;S. H. Noh
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2000년도 THE THIRD INTERNATIONAL CONFERENCE ON AGRICULTURAL MACHINERY ENGINEERING. V.III
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    • pp.551-559
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    • 2000
  • An integrated on-line inspection system was constructed with seven cameras, half mirrors to split images, 720 nm and 970 nm band pass filters, illumination chamber having several tungsten-halogen lamps, one main computer, one color frame grabber, two 4-channel multiplexors, and flat plate conveyer, etc., so that a total of seven images, that is, one color image from the top side of an apple and two B/W images from each side (top, right and left) could be captured and displayed on a computer monitor through the multiplexor. One of the two B/W images captured from each side is 720nm filter image and the other is 970nm. With this system an on-line grading software was developed to evaluate appearance quality. On-line test results to the Fuji apples that were manually fed on the conveyer showed that grading accuracies of the color, defective and shape were 95.3%, 86% and 91%, respectively. Grading time was 0.35 sec per apple on an average. Therefore, this on-line grading system could be used for inspection of the final products produced from an apple sorting system.

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영상처리에 의한 장미 선별 (On-Line Sorting of Cut Roses by Color Image Processing)

  • 배영환;구현모
    • Journal of Biosystems Engineering
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    • 제24권1호
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    • pp.67-74
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    • 1999
  • A prototype cut-flower sorter was developed and tested for its performance with five varieties of roses. Support plates driven by a chain mechanism transported the roses into an image inspection chamber. Color image processing algorithms were developed to evaluate the length, thickness, and straightness of stem and color, height, and maturity of bud. The average absolute errors of the system for the measurements of stem length, stem thickness, and height of bud were 19.7 mm, 0.5 mm, and 3.8 mm, respectively. The results of classification by the sorter were compared with those of a human inspector for straightness of stem and maturity of bud. The classification error for the straightness of stem was 8.6%, when both direct image and reflected image by a mirror were analyzed. The accuracy in classifying the maturity of bud varied among the varieties, the smallest for‘Nobless’(1.5%) and the largest for‘Rote Rose’(13.5%). The time required to process a rose averaged 2.06 seconds, equivalent to the capacity of 1,600 roses per hour.

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Designing a quality inspection system using Deep SVDD

  • Jungjun Kim;Sung-Chul Jee;Seungwoo Kim;Kwang-Woo Jeon;Jeon-Sung Kang;Hyun-Joon Chung
    • 한국컴퓨터정보학회논문지
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    • 제28권11호
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    • pp.21-28
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    • 2023
  • 다품종 소량 생산을 중심으로 하는 제조 기업의 경우 하나의 공정 라인에서 여러 가지의 제품들을 생산하기 때문에 자동화된 검수 보다는 작업자에 의해서 불량품을 선별하고 있다. 따라서 일정한 기준 없이 작업자의 경험이나 숙련도에 의해 선별 기준이 조금씩 차이가 있어 잘못 선별이 이루어질 가능성이 높다. 또한, 크기나 모양 등이 정형화되지 않은 유연물체의 경우 선별 기준에 대한 편차가 더 커질 수 있는 문제가 있다. 이러한 문제를 해결하기 위해 본 논문에서는 인공지능 기반의 비지도 학습 방법을 적용한 품질 검사 시스템을 설계하고 실제 제조현장에서 획득한 데이터 셋을 기반으로 정확도를 실험하는 연구를 진행하였다.

영상처리에 의한 계란의 파란 검출 및 선별 (Crack Detection and Sorting of Eggs by Image Processing)

  • 조한근;권양;조상구
    • 한국가금학회지
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    • 제22권4호
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    • pp.233-238
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    • 1995
  • A computer vision system was built to generate images of a single, stationary egg. This system includes a CGD camera, a frame grabber, and incandescent back lighting system. Image processing algorithms were developed to inspect egg shell and to sort eggs. Those values of both gray level and area of dark spots in the egg image were used as criteria to detect holes in egg and those values of both area and roundness of dark spots in the egg image were used to detect cracks in egg. For a sample of 300 eggs, this system was able to correctly analyze an egg for the presence of a defect 97.5% of the time. The weights of eggs were found to be linear to both the projected area and the perimeter of eggs viewed from above. Those two values were used as criteria to sort eggs. The coefficients of determination(r$^2$) for the regression equations between weights and those two values were 0.967 and 0.972 in the two sets of experiment. Accuracies in grading were found to be 95.6% and 96.7% as compared with results from sizing by electronic weight scale.

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