• 제목/요약/키워드: Solidification Process

검색결과 502건 처리시간 0.032초

Selective Laser Melting (SLM) 방식 3D Printing으로 제조한 스테인레스 316L 기계적 물성 분석 (Mechanical Properties of 316L manufactured by Selective Laser Melting (SLM) 3D printing)

  • 박순홍;장진영;노용오;배병현;이병호;어두림;조중욱
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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    • pp.872-876
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    • 2017
  • 금속 소재부품의 제조 형태가 복잡해지고 소비자의 요구가 다양함에 따라 금속 3D 프린팅 연구가 활발히 진행되고 있다. 본 연구에서는 우주 발사체의 엔진 연소 노즐 부품에 적용 가능한 스테인레스 316L계 금속을 3D 프린팅 방식으로 제조하고 이에 대한 기계적, 화학적 특성 상관 연구를 진행하였다. 금속 3D 프린팅 기술은 레이저원을 이용하여 분말을 급속 용융과 응고를 반복됨에 따라 기존의 주조 응고와는 다른 미세 조직 형태를 나타내고, 이에 따라 기계적 물성이 변화함을 관찰하였다. 특히 개재물의 존재에 따라 기계적 특성이 변화하고 공정 조건의 변화에 따라 기공의 형태 및 위치등이 변화하는 것을 확인하였다.

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폐콘크리트분말 혼합 흙도로 포장용 모르타르의 압축강도 특성 (Properties of Compressive Strength of Mortar Mixed with WCP for Soil Pavement)

  • 문한영;최연왕;송용규;문대중;신화철;정철희
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 추계 학술발표회 제16권2호
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    • pp.537-540
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    • 2004
  • Recently, for industrial development period, concrete structures in domestics have been increased. They were deteriorated by attack of carbonation, freeze-thaw and corrosion etc. In hence they were demolished and reconstructed, resulted in waste concrete particles. In this paper, waste concrete particles (WCP) by product from different crushing and selecting process were used in soil cement-based pavement in the various recycling. For using WCP in soil cement-based pavement, the Qualities, physical and chemical properties, of WCP should be researched. In the first step, the specified compressive strength of mortar for two types of clay sand soil and clay soil respectively was experimented to be 15 Mpa and then optimum mixing ratio of chemical solidification agent were decided in the range of $1.5\~3.0\%$ in the replacement with cement weight content. In the second step, based on the prior experimental results, recycling possibility of WCP in soil cement-based pavement was studied. In the result of experiment the mixing ratio of WCP were 5, 10, 15 and $20\%$ in the replacement with soil weight and the compressive strength of mortar was somewhat decreased according to the increase of the mixing ratio of WCP.

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Fe-Aluminide합금의 미세조직과 기계적 특성에 관한 연구 (A Study on the Microstructure and Mechanical properties of Fe Aluminide alloys)

  • 조종춘;이도인;이성재;최병학;김학민
    • 연구논문집
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    • 통권22호
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    • pp.115-125
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    • 1992
  • Mechanical properties and microstructure were investigated on vacuum induction melted $Fe_3A1$base alloys of $DO_3$ structure. Specal emphasis were put on the effect of alloy chemistry, grain size and process(rolling, directional solidification) on mechanical properties of Fe-22.5-39at.%Al at elevated temperature between room temperature and $800^{\circ}C$. grain size of as-cast alloys is refined by rolling from 1mm to $80\mum$. Tensile strength of Fe-24.lat.%AI was about 404MPa at the critical ordering temperature, and the fracture strain of the alloy was 1-2% at room temperature. An inverse temperature dependence of the strength is noticed as-cast $Fe_3A1$. The presence of Cr and Zr do not affect the room temperature ductility and high temperature strength. Fracture strain of directionally solidified(DS) $Fe_3A1$ is about 1%at room temperature, but is about 60%at. $T_C$(550^{\circ}C)$. Tensile strength of DS alloy is lower than that of as-cast alloy at $530^{\circ}C$ and $430^{\circ}C$. Failure mode at room temperature varies from transgranular fracture to intergranular fracture with the addition of Al. the failure mode also varies from mixed(transgranular+ intergranular) mode between room temperature and $500^{\circ}C$ to intergranular mode above $550^{\circ}C$

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Decontamination of radioactive wastewater by two-staged chemical precipitation

  • Osmanlioglu, Ahmet E.
    • Nuclear Engineering and Technology
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    • 제50권6호
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    • pp.886-889
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    • 2018
  • This article presented two-staged chemical precipitation for radioactive wastewater decontamination by using chemical agents. The total amount of radioactive wastewater was $35m^3$, and main radionuclides were Cs-137, Cs-134, and Co-60. Initial radioactivity concentration of the liquid waste was 2264, 17, and 9 Bq/L for Cs-137, Cs-134 and Co-60, respectively. Potassium ferrocyanide, nickel nitrate, and ferrum nitrate were selected as chemical agents at high pH levels 8-10 according to the laboratory jar tests. After the process, radioactivity was precipitated as sludge at the bottom of the tank and decontaminated clean liquid was evaluated depending on discharge limits. By this precipitation method decontamination factors were determined as 66.5, 8.6, and 9 for Cs-137, Cs-134, and Co-60, respectively. By using the potassium ferrocyanide, about 98% of the Cs-137 was removed at pH 9. At the bottom of the tank, radioactive sludge amount from both stages was totally $0.98m^3$. It was transferred by sludge pumps to cementation unit for solidification. By chemical processing, 97.2% of volume reduction was achieved. The potassium ferrocyanide in two-staged precipitation method could be used successfully in large-scale applications for removal of Cs-137, Cs-134, and Co-60.

다공질 금속의 제조와 응용 (Production Processes of Porous Metals and Their Applications)

  • 심재동;변지영
    • 한국재료학회지
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    • 제25권3호
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    • pp.155-164
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    • 2015
  • Porous metals are called as a new material of 21th century because they show not only extremely low density, but also novel physical, thermal, mechanical, electrical, and acoustic properties. Since the late in the 1990's, considerable progress has been made in the production technologies of many kinds of porous metals such as aluminum, titanium, nickel, copper, stainless steel, etc. The commercial applications of porous metals have been increased in the field of light weight structures, sound absorption, mechanical damping, bio-materials, thermal management for heat exchanger and heat sink. Especially, the porous metals are promising in automotive applications for light-weighting body sheets and various structural components due to the good relation between weight and stiffness. This paper reviews the recent progress of production techniques using molten metal bubbling, metal foaming, gas expansion, hollow sphere structure, unidirectional solidification, etc, which have been commercialized or under developing, and finally introduces several case studies on the potential applications of porous metals in the area of heat sink, automotive pannel, cathod for Ni-MH battery, golf putter and medical implant.

Copper 박막의 레이저 미세홀 가공이 버 생성에 관한 연구 (A study on burr generation of laser micro-hole drilling for copper foil)

  • 오재용;신보성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.873-877
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    • 2005
  • The burr of micro drilling and micro cutting on thin metal film is a major obstacle to mass production for micro PCB boards in micro technologies of personal computing and telecom explosion. As the burr affects on the assembling process, it is necessary to study continuously on control or elimination of the burr. In order to get higher valued products, it is also needed to competitive techniques with the high resolution. In this paper, we studied experimentally the burr generation that when it is processed on the copper foil by laser in micro-hole machining. Unlike mechanical machining the burr produced on substrate is a resultants of melt and re-solidification of a melten metal which was heated and treated by laser. And higher laser energy increases the size of burr. Therefor in micro-drilling with laser, it is difficult to reduce the effects of burr for very thin metal sheets. We investigated the stale of the burr and analyzed the laser ablation Cu micro machining with respect to laser intensity and processing time.

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급속응고한 Ag-Zn계 전기접점재료에 미치는 Zn함량의 영향 (The Effect of the Zn contents on Rapidly Solidified Ag-Zn Electric Contact Materials.)

  • 김종규;장대정;주광일;이은호;엄승열;남태운
    • 대한금속재료학회지
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    • 제46권7호
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    • pp.443-448
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    • 2008
  • Contact materials are used in many electrical devices. Ag-Cd alloy has been widely used in electrical part, because Ag-Cd alloy has a good wear resistance and stable contact resistance. But nowadays Ag-Cd alloy isn't being used because of environmental challenges. Currently new research is being done on ($Ag-SnO_2$ and $Ag-SnO_2-In_2O_3$) as an alternative solution to fix any remainly environmental challenges. However $In_2O_3$ is more expensive and Ag-Sn alloy has low wear resistance. According to our research data Zn has a similar physical and chemical property. In this work, so we changed and optimized the Zn oxide to over 4 and added Sn oxide ratio 0.5, 1.0, 1.5wt%. Conclusions from the data recorded from the experiment of $Ag-ZnO-SnO_2$ are as follows.

Application of reflow soldering method for laminated high temperature superconductor tapes

  • Lee, Nam-Jin;Oh, Sang-Soo;Kim, Ho-Sup;Ha, Dong-Woo;Ha, Hong-Soo;Ko, Rock-Kil;Shin, Hyung-Seop;Youm, Do-Jun
    • 한국초전도ㆍ저온공학회논문지
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    • 제12권2호
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    • pp.9-12
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    • 2010
  • A lamination system using reflow soldering was developed to enhance the mechanical properties of high temperature superconductor (HTS) tape. The laminated coated conductor tape was fabricated using the continuous lamination process. The mean, maximum, and minimum tensile loads in a T-peel test of the laminated coated conductor were 9.9 N, 12.5 N, and 7.6 N, respectively. The critical current ($I_c$) distributions of the non-laminated and laminated coated conductor were compared using anon-contact Hall probe method. The transport $I_c$ nearly matched the non-contact $I_c$; however, some degraded Ic regions were found on the length of 800 cm of laminated coated conductor. We confirmed that the cause of the partially degraded $I_c$ was due to an increase in line tension by (1) solidification induced by a change of composition that usually occurs in molten brass (Cu, Zn) in solder, or (2) non-homogeneity of the thickness of the coated conductor or metal tapes. We suggest that reflow soldering is a promising method for reinforced HTS tape if the controlling solder thickness and lamination guide are modified.

방사성 폐기물 고화재 활용을 위한 재생시멘트의 수화반응성 평가 (Evaluation of Hydration Reactivity of Recycled Cement for the Utilization of Radioactive Waste Solidifying Materials)

  • 최유진;김지현;정철우
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 가을 학술논문 발표대회
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    • pp.167-168
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    • 2022
  • Recently, starting with the permanent suspension of Gori 1 in Korea, the importance of the disposal of concrete structures in nuclear power plants has emerged, and environmental and safety are required to be proved accordingly. Safe radioactive waste disposal technology that immobilizes harmful radioactive elements, which are by-products of nuclear power, inside a solid matrix and recycling measures are needed to secure an efficient waste disposal space. This study was conducted to confirm whether recycled cement generated in the process of radioactive concrete treatment can be used as a solidifying material for radioactive waste treatment. In order to simulate the concrete exposed to radiation, aqueous solutions of Di-water, CsCl 1M, and CoCl2 1M were used as blending water at W/B 0.5. Tricalcium phosphate and Prussian blue were substituted with 5 wt.% based on the weight of recycled cement as a binder to improve solidification performance, and their hydration characteristic was analyzed.

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금형 예열온도에 따른 Al-Cu-Si 3원계 공정합금의 미세조직 변화 (Changes on the Microstructure of an Al-Cu-Si Ternary Eutectic Alloy with Different Mold Preheating Temperatures)

  • 오승환;이영철
    • 한국주조공학회지
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    • 제42권5호
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    • pp.273-281
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    • 2022
  • Al-Cu-Si 3원계 공정합금의 응고거동과 미세조직 변화를 이해하기 위해서, 금형 예열온도를 달리하여 Al-Cu-Si 3원계 공정합금의 미세조직 변화를 관찰하였다. 금형 예열온도가 500℃일 때, 초정 Si과 덴드라이트 형상의 Al2Cu상이 관찰되며, 이후 (α-Al+Al2Cu)의 2원계 공정상이 관찰된다. 금형 예열온도가 300℃일 때 미제조직은 금형 예열온도가 500℃일 때와 유사하나 (α-Al+Al2Cu+Si)의 3원계 공정상이 관찰되는 영역과 관찰되지 않는 영역이 나타난다. 금형 예열온도가 150℃인 경우에는 미세조직이 (α-Al+Al2Cu)의 2원계 공정상과 (α-Al+Al2Cu+Si)의 3원계 공정상이 관찰되는 Bimodal 구조를 나타낸다. 금형 예열온도를 달리 하였을 때 가장 큰 변화를 나타내는 상은 Si상이며, 임계냉각속도를 지나면 (α-Al+Al2Cu+Si)의 3원계 공정상이 형성되는 순간에 빠른 냉각에 의한 Si의 성장이 억제되면 Cooperative 성장을 하기 때문에 Al, Cu의 성장도 함께 억제된다. 서로 다른 합금설계 전산모사 프로그램을 통해 Al-27wt%Cu-5wt%Si의 3원계 공정 합금을 분석한 결과, 합금설계 전산모사 프로그램에 따라 결과의 차이가 발생하며, 전산모사의 신뢰성을 높이기 위해서는 실제 주조를 통한 미세조직 분석이 수반되어야 한다.