• 자원환경지질
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• 제46권6호
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• pp.535-544
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• 2013

폐광산의 광물찌꺼기의 고형화처리 시 황산염이 초기 수화에 미치는 영향을 확인하기 위하여 본 연구를 수행하였다. 광물찌꺼기에 소석회를 결합재로 사용하였고, $Na_2SO_4$를 혼합수로 이용하여 9가지 조건의 고화체를 제작하였다. 제작된 고화체를 7일, 14일, 28일 양생 후 압축강도 측정, 중금속 용출시험, XRD 분석을 실시하였다. 증류수를 이용하여 양생을 실시한 고화체는 양생기간이 경과함에 따라 압축강도가 증가하였으며, $Na_2SO_4$를 혼합한 고화체는 양생기간 경과에 따라 압축강도가 감소하였다. $Na_2SO_4$의 농도가 증가할수록 고화체 외부 균열이 확실하게 나타났고, 시간이 경과함에 따라 균열이 내부까지 진행되었다. 고화체의 Cu, Cd, Zn, As 농도는 양생기간 경과에 따라 감소하였고, Pb의 경우 소석회 함량이 10 wt% 이상 혼합될 경우 농도가 증가함을 확인하였다. 균열이 발생된 고화체의 수화 생성물에서 석고와 $MgSO_4$ 피크가 XRD 분석으로 확인되었고, SEM-EDS를 통해 주상의 결정이 Ca, S, O로 구성된 석고임을 확인하였다. 소석회를 이용하여 광물찌꺼기를 고형화시킬 경우 황산염 생성으로 균열이 심하게 발생되므로, 황 함량이 높은 광물찌꺼기의 처리 시에는 이를 보완할 수 있는 대책이 강구되어야 할 것으로 판단된다.

• 소성∙가공
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• 제3권1호
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• pp.63-83
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• 1994

In this paper, the slab method have been applied to investigate the strip casting process in which hot coil is produced from molten steel directly. In the twin roll strip casting process, molten steel supplied by the nozzle cools and solidifies due to the heat extraction effect of the rolls and hot rolling of the solidified shell takes place simultaneously. The analysis of hot rolling has been carried out by using the existing results of solidification analysis for the twin roll strip casting process. The current slab method provides basic design data such as roll separation force, rolling torque, rolling power as well as end dam separation force which are required to design strip caster. The effect of friction on the basic process parameters are investigated also. It is shown that the use of appropriate friction coefficient is important and that the characteristics of hot rolling in the twin-roll strip casting process is quite different from the conventional hot rolling processes.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.759-762
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• 2000

Rapid Prototyping (RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stacking, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop and design a new RP process, Variable Lamination Manufacturing using expandable polystyrene foam sheet as part material (VLM-S), which can make up for the disadvantage of existing techniques, and to develop an apparatus to implement the process. In order to examine the possibility of practical utilization of the proposed VLM-S process for prototyping of a general three-dimensional shape, an auto-shift lever knob and a pyramid shape were fabricated.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.169-172
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• 1999

Thixoforming process has been accepted as a new method for fabricating near net shaped products with lighweight aluminum alloys. The thixoforming process consists of reheating process of billet, billet handing filling into the die cavity and solidification of thixoformed part,. in this paper the thixoforming experiments are performed with two different die temperature ({{{{ TAU _d}}}}=20$0^{\circ}C$ 30$0^{\circ}C$) and orifice gate type. The microstructures of SSM(357, A490 and ALTHIX 86S) fabricated in thixoforming process are evaluated in therms of globularization and grain size. effect of alloying elements onthe surface and internal defects is investigated. Finally the methods to obtain the thixoformed products with good mechanical propertis are proposed by solution for avoiding the surface and internal defects.

• 한국기계가공학회지
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• 제16권4호
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• pp.104-112
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• 2017

In the sand casting process, the flow of liquid metal affects the quality of casting products and their die life. To determine the optimal bush part design process, this study performed various analyses using commercial finite element analysis S/W. The simulation focused on the molten metal behaviors during the mold filling and solidification stages of sand casting. This study aims to develop methods to reduce the cost and increase the tool life of the continuous hot zinc plating roll.

• 한국건설순환자원학회논문집
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• 제5권4호
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• pp.122-128
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• 2010

정수 슬러지는 해양투기가 금지됨에 따라 매립되거나, 성토재, 복토재 등과 부가가치가 거의 없는 용도로 활용되고 있다. 정수슬러지는 하수슬러지와는 달리 유기물의 함유량이 높지 않은 무기성 슬러지이며, 적절히 가공할 경우 유용한 자원으로 사용할 수 있음에도 불구하고 적절히 활용되지 못하고 있다. 본 연구팀은 정수슬러지를 인산으로 수열반응하여 인공제올라이트를 합성하였다. 합성된 제올라이트는 다공성으로 탈취능이 매우 우수한 분말이지만, 건축자재로 사용하기 위해서는 일정한 형상으로 고화할 필요성이 있다. 본 연구에서는 합성한 인공제올라이트의 특성과 이를 다양한 고화제로 고화하여 그 특성을 분석한 것이다. 실험결과 소석회가 가장 적절한 고화특성을 보이고 있었으며, 최적 사용조건은 전체 분말 중량의 30-60%인 것으로 나타났다. 고화체의 탈취 성능은 원료인 인공제올라이트에는 못미치지만 매우 우수한 것으로 나타나 건축물용 탈취 재료로서의 사용가능성을 확인할 수 있었다.

• 대한토목학회논문집
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• 제8권2호
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• pp.89-98
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• 1988

본 연구는 도금공장에서 생산된 슬러지를 시멘트 고형화방법을 이용하여 처리할 때 고형화에 영향을 미치는 인자들 중에 모래/시멘트 비, 물시멘트 비, 젖은 슬러지의 양, 그리고 중금속 용출방지제를 네가지의 인자로 하여 압축강도와 용출량의 변화를 살펴 보았다. 모래/시멘트 비는 Cr(VI) 용출에 가장 큰 영향을 미치는 인자이며, 물/시멘트 비는 Zn와 압축강도에 가장 큰 영향을 미치는 인자였다. Cr(VI)는 Zn보다 시멘트 고형화에서 leachability가 더 적었다. 현장에서의 Cr(VI)과 Zn 그리고 압축강도를 예측하기 위한 모델을 계발하였으며, 고체화의 3급 Brick으로의 이용을 위해 혼합조건을 제시하였다. 그리고 30g의 건조슬러지를 고형화할 때 최적조건은 모래/시멘트 비, 물/시멘트 비, 그리고 중금속 용출방지제의 양은 각각 1, 1.5, 1.075g이었다.

• 한국자동차공학회논문집
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• 제22권4호
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• pp.152-159
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• 2014

Urea solution as a reductant of SCR has been widely used to reduce NOx emissions from diesel engine. But it has lots of problems which are freezing at low temperature due to liquid state, deposition of solid formation in the exhaust, dosing device, and complex package such as mixers for uniform concentration of ammonia. In order to overcome these obstacle, ammonium carbonate which is one of solid ammonium materials to produce ammonia gas directly by sublimation process is considered. Simple reactor with visible widow was designed to predict equilibrium temperature and pressure of ammonium carbonate. To simulate real operation conditions under automobile environment, several cycles of heating and cooling condition were settled, two different re-solidification materials were extracted from the reactor and visible window. Analytical study is performed to characterize these unknown materials by XRD(X-Ray Diffraction), FT-IR(Fourier Transform Infrared Spectroscopy), and EA(Elemental Analyzer). From analytical results, re-solidification materials from heating and cooling cycles are very similar to original material of ammonium carbonate.

• 상하수도학회지
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• 제25권1호
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• pp.1-5
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• 2011

Arsenic is one of the most abundant contaminant found in waste mine tailings and soil around refinery, Because of its carcinogenic property, the countries like United States of America and Europe have made stringent regulations which govern the concentration of arsenic in soil. The study focuses on solidification/stabilization for removal of arsenic from soil. Cement was used to solidify/stabilize the abandoned soil primarily contaminated with arsenic (up to 68.92 mg/kg) in and around refinery. Solidified/stabilized (s/s) forms in the range of cement contents 5-30 wt % were evaluated to determine the optimal binder content. Revised Korean standard leaching tests (KSLT), toxicity characteristic leaching procedures (TCLP), Old Korea standard leaching test and revised Korea standard leaching test were used for chemical characterization of the S/S forms. The addition of 10 % cement remarkably reduced the leachability of arsenic in contaminated soil. The concentration of As in leachate of TCLP, KSLT, and old KSLT for soil are below the standard. However that in leachate of revised KSLT is above the standard. Because of extraction fluid used in revised KSLT is very strong acid. It is arsenic in s/s with binder should be exhaustingly leached. Therefore S/S process would not be available for As treatment in soil in Korea.

• Journal of Welding and Joining
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• 제18권2호
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• pp.86-94
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• 2000

This study was performed to investigate types and formation mechanism of cracks in two Al alloy welds, A5083 and A7N01 spot-welded by pulse Nd : YAG laser, using SEM, EPMA and Micro-XRD. In the weld zone, three types of crack were observed : center line crack({TEX}$C_{C}${/TEX}), diagonal crack({TEX}$C_{D}${/TEX}), and U shape crack({TEX}$C_{U}${/TEX}). Also, HAZ crack({TEX}$C_{H}${/TEX}) was observed in the HAZ region, furthermore, mixing crack({TEX}$C_{M}${/TEX}) consisting of diagonal crack and HAZ crack was observed. White film was formed at th hot crack region in the fractured surface after it was immersed to 10% NaOH water. In the case of A5083 alloy, white films in {TEX}$C_{C}${/TEX} crack and {TEX}$C_{D}${/TEX} crack region were composed of low melting phases, {TEX}$Fe_{2}SiAl_{8}${/TEX} and eutectic phases, $Mg_2$Al$_3$ and $Mg_2$Si. Such films observed $CuAl_2$, {TEX}$Mg_{32}(Al,Zn)_{3}${/TEX}, MgZn$_2$, $Al_2$CuMg and $Mg_2$Si were observed in the whitely etched films near {TEX}$C_{C}${/TEX} crack and {TEX}$C_{D}${/TEX} crack regions. The formation of liquid films was due to the segregation of Mg, Si, Fe in the case of A5083 alloy and Zn, Mg, Cu, Sim in the case of A7N01 alloy, respectively. The {TEX}$C_{C}${/TEX} and {TEX}$C_{D}${/TEX} cracks were regarded as a result of the occurrence of tensile strain during the welding process. The formation of {TEX}$C_{M}${/TEX} crack is likely to be due to the presence of liquid film at the grain boundary near the fusion line in the base metal as well as in the weld fusion zone during solidification. The {TEX}$C_{U}${/TEX} crack is considered a result of the collapsed keyhole through incomplete closure during rapid solidification.