• 제목/요약/키워드: Solidification Analysis

검색결과 343건 처리시간 0.026초

직접압연에서 용강의 유동을 고력한 열전달 해석 (Thermal Analysis Considering Liquid Metal Flow in Direct Rolling)

  • 이상동;김영도;강충길
    • 대한기계학회논문집
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    • 제13권6호
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    • pp.1082-1091
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    • 1989
  • 본 논문에서는 응고계면을 기준으로 하여 액상역, 고상역 및 로울등을 각각 계산 가능한 영역으로 좌표변환하는 경계공정법을 사용하여 로울두께 방향의 온도분 포와 고상역과 액상역의 속도 분포를 고려한 2차원 응고해석을 하여 모델재료를 이용 한 실험결과와 비교 검토하여 이론해석의 타당성을 검정한다. 그리고 열전도율이 연 강보다 적어 박판제조가 어려운 재료인 스테인리스강을 용탕으로부터 직접 생산하기 위한 압연조건을 정량적으로 제시하며, 압연로울의 냉각특성을 밝힌다.

NUFLEX의 상변화, 분무유동 및 MHD 해석 (NUMERICAL ANALYSIS OF PHASE CHANGE AND SPRAY, MHD FLOW USING A NUFLEX)

  • 노경철;유홍선;강관구;허남건
    • 한국전산유체공학회지
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    • 제12권2호
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    • pp.32-36
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    • 2007
  • NUFLEX is a general purpose program for the analysis 3D thermo/fluid flow and pre/post processor in a complex geometry. NUFLEX is composed of various physical models, such as phase change(solidification/melting) and spray, MHD(Magneto Hydraulic Dynamics) models. It is possible to simulate continuous cast iron process and spray droplet breakup/collision phenomenon. For the verification of these models, compared with the experimental data and commercial CFD code's results. The results show good agreements with experimental and comercial CFD codes's results.

직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석 (A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process)

  • 김영도;강충길
    • 대한기계학회논문집
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    • 제18권4호
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    • pp.946-957
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    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.

NUFLEX의 상변화, 분무유동 및 MHD 해석 (NUMERICAL ANALYSIS OF PHASE CHANGE, SPRAY AND MHD FLOW USING A NUFLEX)

  • 유홍선;노경철;강관구;허남건
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2007년도 춘계 학술대회논문집
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    • pp.99-102
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    • 2007
  • NUFLEX is a general purpose program for the analysis 3D thermo/fluid flow and pre/post processor in a complex geometry. NUFLEX is composed various physical models, such as phase change(solidification/melting) and spray, MHD(Magneto Hydraulic Dynamics) models. It is possible to simulate of continuous cast iron process and spray droplet breakup/collision phenomenon. For the verification of these models, compared with the experimental data and commercial CFD code's results. The results show good agreements with experimental and comercial CFD codes's results.

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L-형 사형주조에서 Chill 효과에 관한 수치적 해석 (Numerical Analysis of the Chill Effect in L-shaped Sand Castings)

  • 김삼동;강춘식
    • 한국주조공학회지
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    • 제5권2호
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    • pp.109-117
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    • 1985
  • A two dimensional analysis of the solidification phenomena has been simulated by IAD (Implicit Alternating Direction)method for L-shaped castings with external chills. The effect of chills has been studied with the variation of chill size, shape, and their materials, and also with the variation of the pouring temperature. Three kinds of cross-sectional shapes of chills such as triangle, square, and L-shape were chosen, and graphite, cast iron, and copper for their materials. It has been shown by the computation that the hot spot at the junction of L-shaped castings can not be removed by external chills, and that the distance between the inner corner and the hot spot on the line of symmetry, as well as the solidification time of castings depend only on VHC (Volumetric Heat Capacity).

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SOLA-VOF 법에 의한 정밀 주형내 용탕흐름의 수치 모델링 (Numerical Modeling of Melt Flow in the Investment Mold by SOLA-VOF)

  • 조인성;홍준표
    • 한국주조공학회지
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    • 제12권5호
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    • pp.378-389
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    • 1992
  • A numerical model based on the SOLA-VOF method, which can calculate the transient free-surface configuration of the melt, has been developed in order to analyze melt flow in the investment mold. The computational results were compared with experimental results obtained from pure aluminum investment casting. Heat transfer analysis, with and without consideration of melt flow effect has been performed. It can be concluded that analysis of melt flow in the investment mold, provides the optimum conditions for gating design. It also enables more precise solidification simulation, since heat loss, while filling the thin and complex investment mold, plays an important role in determining the solidification sequence.

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일방향 응고법에 의한 단결정 Si의 결정성장에 관한 연구 (Crystal Growth of Polycrystalline Silicon by Directional Solidification)

  • 김계수;이창원;홍준표
    • 한국결정성장학회지
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    • 제3권2호
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    • pp.149-156
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    • 1993
  • Si과 흑연 주형사이에 release layer로서 $CaCl_2$를 사용하여 vold와 crack이 없는 건전한 다결정 Si ingot를 제조하였다. 원소재로서 merallurgical-grade Si를 사용하였으며, 결정성장속도와 응고분율에 따른 불순물농도변화, X-선 회절분석, 비저항측정등을 행하였다. X-선 회절분석 결과 R=0.5mm/min으로 성장된 다결정 Si의 우선성장방향은 (220)면이고, R=0.2mm/min의 경우 우선성장방향은 (111)면임을 확인하였다. 또한 결정성장속도 및 응고분율의 증가에 따라 비저항값은 감소하는 경향을 나타내었다.

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연속주조공정에서의 EMBR의 수치해석 (Numerical analysis of continuous casting process with electromagnetic brake)

  • 김현경;유흥선;유수열
    • 설비공학논문집
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    • 제11권6호
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    • pp.766-773
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    • 1999
  • A numerical analysis has been performed solidification problem using the fixed grid-enthalpy method with enthalpy-porosity relation. A modified standard $k-\varepsilon$ model was applied to describe the influence of turbulent flow. Computational procedures are based on the finite volume method and the non-staggered grid system. Comparisons with the different three experimental results show that applying a modified standard $k-\varepsilon$model in mushyzone is better than the previous computation results. This paper includes another EMBR's influences such as change of velocity field, Increasement of temperature and dispersion of flow out of nozzle into the flow field. These EMBR's influences are compared to case without EMBR.

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Bloom 연주기의 최적 냉각조건 도출을 위한 응고 시뮬레이션 (Solidification Simulation for Optimal Cooling of Bloom Type Continuous Casting Machine)

  • 정영진;김영모;조기현;강충길
    • 대한기계학회논문집A
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    • 제28권11호
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    • pp.1629-1636
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    • 2004
  • The continuous casting is primarily a heat-extraction process in which the heat transfer at various cooling zones profoundly influences quality of products. So development of numerical model is necessarily needed for more specific and clear investigations upon heat transfer mechanism at mold and secondary cooling zones. In this study, heat transfer coefficients which show the characteristic of heat transfer mechanism in mold are calculated for more exact analysis with temperature measured in bloom mold using optimal algorithm, and finally the validity of cooling conditions at secondary cooling zone actually used at field fur 30 Ton bloom type continuous casting of 0.187%C is investigated. From the results of solidification analysis, the characteristic of bloom mold shows a similar tendency with that of previous studies, and optimized cooling conditions for 0.187%C are presented.