• 제목/요약/키워드: Solid solution hardening

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P 첨가 0.15C-1.5Mn-1.5Al TRIP형 냉연강판의 미세조직과 기계적 성질 (Microstructure and Mechanical Properties of P Added 0.15C-1.5Mn-1.5Al TRIP Aided Cold Rolled Steel)

  • 안만욱;조경목;서동우;오창석;김성준
    • 소성∙가공
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    • 제14권8호통권80호
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    • pp.712-717
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    • 2005
  • Microstructure and mechanical properties are investigated for 0.15C-1.5Mn-1.5Al TRIP aided cold rolled steels containing $0.05wt\%P$ and $0.1wt\%P$. Despite of the complete replacement of Si by Al, the TRIP steel shows tensile strength of 700MPa and total elongation of $35\%$ by addition of $0.1wt\%$ P. Tensile strength of P added TRIP steels is not only affected by the solid solution hardening but also the volume fraction of retained austenite. As P content increases from $0.05wt\%$ to $0.1wt\%$, tensile strength and volume fraction of retained austenite are increased, but elongation is decreased. The lower stability of austenite in $0.1wt\%$ P added steel is responsible for the decrease of the elongation.

시차주사열량측정법에 의한 니켈기 초내열 합금의 열분석 (Thermal Analysis of Nickel-Base Superalloys by Differential Scanning Calorimetry)

  • 윤지현;오준협;김홍규;윤존도
    • 한국재료학회지
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    • 제26권5호
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    • pp.235-240
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    • 2016
  • Appropriate thermo-mechanical properties of nickel-based superalloys are achieved by heat treatment, which induces precipitation and solid solution hardening; thus, information on the temperature ranges of precipitation and dissolution of the precipitates is essential for the determination of the heat treatment condition. In this study, thermal analyses of nickel-based superalloys were performed by differential scanning calorimetry method under conditions of various heating rates of 5, 10, 20, or 40K/min in a temperature range of 298~1573K. Precipitation and dissolution temperatures were determined by measuring peak temperatures, constructing trend lines, and extrapolating those lines to the zero heating rate to find the exact temperature under isothermal condition. Determined temperatures for the precipitation reactions were 813, 952, and 1062K. Determined onset, peak, and offset temperatures of the first dissolution reaction were 1302, 1388, and 1406K, respectively, and those values of the second dissolution reaction were 1405, 1414, and 1462K. Determined solvus temperature was 1462K. The study showed that it was possible to use a simple method to obtain accurate phase transition temperatures under isothermal condition.

기계적 합금화한 Ni-W(WC)의 미세구조 및 특성 (Microstructure and Characteristics of Mechanically Alloyed Ni-W(WC))

  • 신수철;장건익
    • 한국재료학회지
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    • 제8권12호
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    • pp.1133-1137
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    • 1998
  • MCFC(Molten Carbonate Fuel Cell) 작동온도인 $650^{\circ}C$에서 Ni 음극의 Creep 및 소결에 대한 저항성을 개선시키고자 Ni-W(WC) 복합재료를 기계적 합금법으로 제조하였다. 기계적 합금화한 분말의 XRD분석결과 밀링시간이 증가함에 따라 재료의 규칙적인 결정이 파괴되어 비정질화 되어가는 경향을 보였다. 소결은 $1280^{\circ}C$의 수소분위기에서 10시간 행하였다 소결된 시편의 dot-mapping 및 TEM 분석결과 Ni-W 계면에서의 2차상 관찰되지 않았으나 $0.1\mu\textrm{m}$ 이하의 W이 Ni 기지내에 미세하고 균일하게 분포되어 있는 것으로 나타났다. 이와같이 미세하고 균일하게 분포되어 있는 W은 고용강화 및 분산강화 효과를 통하여 Ni음극의 기계적 특성을 향상시킬 것으로 기대된다.

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Zn 첨가량에 따른 Al-Si-Mg-Cu계 합금의 미세조직 및 기계적 특성변화 (Effect of Zn additions on the Mechanical Properties of High Strength Al-Si-Mg-Cu alloys)

  • 황수빈;김병주;정성수;김동규;이영철
    • 한국주조공학회지
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    • 제39권3호
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    • pp.33-43
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    • 2019
  • In this study, the effects of Zn additions on the mechanical properties of Al-Si-Mg-Cu alloys were investigated by increasing the amount of Zn up to 8wt.%. As the Zn content was increased up to 6 wt.%, the yield strength and elongation changed linearly without any significant changes in the size and shape of the main reinforcement phase. However, it was confirmed by SEM observation that the Mg-Zn phase formed between the reinforcement phases when the amount of Zn added exceeded 7wt.%. A Mg-Zn intermetallic compound formed between the $Mg_2Si$ phase, becoming a crack initiation point under stress. Thus, the formation of the Mg-Zn phase may cause a sharp decrease in the elongation when Zn at levels exceeding 7 wt.%. It was also found that the matrix became more brittle with increasing the Zn content. From these results, it can be concluded that the formation of the Mg-Zn intermetallic compound and the brittle characteristics of the matrix are the main causes of the remarkable changes in the mechanical properties of this alloy system

Dynamic Precipitation and Substructure Stablility of Cu Alloy during High Temperature Deformation

  • Han, Chang-Suk;Choi, Dong-Nyeok;Jin, Sung-Yooun
    • 한국재료학회지
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    • 제29권6호
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    • pp.343-348
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    • 2019
  • Structural and mechanical effects of the dynamical precipitation in two copper-base alloys have been investigated over a wide range of deformation temperatures. Basing upon the information gained during the experiment, also some general conclusion may be formulated. A one concerns the nature of dynamic precipitation(DP). Under this term it is commonly understood decomposition of a supersaturated solid solution during plastic straining. The process may, however, proceed in two different ways. It may be a homogeneous one from the point of view of distribution and morphological aspect of particles or it may lead to substantial difference in shape, size and particles distribution. The effect is controlled by the mode of deformation. Hence it seems to be reasonable to distinguish DP during homogeneous deformation from that which takes place in heterogeneously deformed alloy. In the first case the process can be analyzed solely in terms of particle-dislocation-particle interrelation. Much more complex problem we are facing in heterogeneously deforming alloy. Deformation bands and specific arrangement of dislocations in form of pile-ups at grain boundaries generate additional driving force and additional nucleation sites for precipitation. Along with heterogeneous precipitation, there is a homogeneous precipitation in areas between bands of coarse slip which also deform but at much smaller rate. This form of decomposition is responsible for a specially high hardening rate during high temperature straining and for thermally stable product of the decomposition of alloy.

Ti-Al-Si-Cu-N 후막의 Cu 조성에 따른 기계적 특성과 미세구조 변화에 관한 연구 (Influence of Cu Composition on the Mechanical Properties and Microstructure of Ti-Al-Si-Cu-N thick films)

  • 이연학;허성보;박인욱;김대일
    • 한국표면공학회지
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    • 제56권5호
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    • pp.335-340
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    • 2023
  • Quinary component of 3㎛ thick Ti-Al-Si-Cu-N films were deposited onto WC-Co and Si wafer substrates by using an arc ion plating(AIP) system. In this study, the influence of copper(Cu) contents on the mechanical properties and microstructure of the films were investigated. The hardness of the films with 3.1 at.% Cu addition exhibited the hardness value of above 42 GPa due to the microstructural change as well as the solid-solution hardening. The instrumental analyses revealed that the deposited film with Cu content of 3.1 at.% was a nano-composites with nano-sized crystallites (5-7 nm in dia.) and a thin layer of amorphous Si3N4 phase.

Computer aided failure prediction of reinforced concrete beam

  • Islam, A.B.M. Saiful
    • Computers and Concrete
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    • 제25권1호
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    • pp.67-73
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    • 2020
  • Traditionally used analytical approach to predict the fatigue failure of reinforced concrete (RC) structure is generally conservative and has certain limitations. The nonlinear finite element method (FEM) offers less expensive solution for fatigue analysis with sufficient accuracy. However, the conventional implicit dynamic analysis is very expensive for high level computation. Whereas, an explicit dynamic analysis approach offers a computationally operative modelling to predict true responses of a structural element under periodic loading and might be perfectly matched to accomplish long life fatigue computations. Hence, this study simulates the fatigue behaviour of RC beams with finite element (FE) assemblage presenting a simplified explicit dynamic numerical solution to show computer aided fatigue behaviour of RC beam. A commercial FEM package, ABAQUS has been chosen for this complex modelling. The concrete has been modelled as a 8-node solid element providing competent compression hardening and tension stiffening. The steel reinforcements are simulated as two-node truss elements comprising elasto-plastic stress-strain behaviour. All the possible nonlinearities are duly incorporated. Time domain analysis has been adopted through an automatic Newmark-β time incremental technique. The program consists of twelve RC beams to visualize the real behaviour during fatigue process and to obtain the reliability of the study. Both the numerical and experimental results indicate a redistribution of stresses along the time and damage accumulation of beam which severely affect the serviceability and ultimate capacity of RC beam. The output of the FEM analysis demonstrates good match with the experimental consequences which affirm the efficacy of the computer aided model. The controlled fatigue damage evolution at service fatigue load limits makes the FE model an efficient tool in predicting high cycle fatigue behaviour of RC structures.

Ag-30wt% Pd-10wt% Cu 3원합금(元合金) 및 Au 첨가합금(添加合金)의 시효경화특성(時效硬化特性) (The Effect of Au Addition on the Hardening Mechanism in Ag-30wt%Pd-10wt%Cu Alloy)

  • 이기대;남상용
    • 대한치과기공학회지
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    • 제21권1호
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    • pp.27-41
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    • 1999
  • 치과용 Ag기 합금에서 30wt%Pd 및 10wt%Cu의 용질농도의 구성비가 3이 되는 3원 합금과 여기에 2wt% Au의 첨가에 미치는 석출상의 영향을 조사 분석하여 아래와 같은 결론을 얻었다. Ag-Pd-Cu 3원 합금은 $\alpha$ 단일상에서 Ag-rich ${\alpha}_2 $ 및 PdCu 규칙상에 의해서 경화반응이 진행되며 연속승온시효곡선에 의하면 100-$300^{\circ}C$의 저항증가와 300-$500^{\circ}C$의 저항감소라고 하는 2단계 변화에 의해서 경화곡선이 얻어졌다. 또한 본 합금의 시효과정에서는 ${\alpha}{\to}{\alpha}_2+PdCu{\to}$의 2상 분리반응에 의하여 경화원인이 되었다. 석출과정은 ${\alpha}{\to}{\alpha}_1+PdCu{\to}{\alpha}_2+PdCu$ 이고 Cu-rich인 ${\alpha}_2$상은 거의 나타나지 않으며 최고 경도값은 ${\alpha}_2$ 및 PdCu의 2상공존 구역에서 나타났다. 미량의 Au첨가에 의해서 경화는 다소 증가하지만 경화성보다는 내식성에 보다 크게 기여하였고 Pd/Cu=3인 합금은 Pd/Cu=1 또는 1.7의 합금보다도 전반적으로 경도값은 가장 낮게 나타나며 이것은 치과용 Ag기 합금의 시효경화성에는 Cu농도가 크게 기여하였다. 불연속석출물인 nodule 생성물은 입계에 우선 형성되어 $\alpha$ matrix로 진행되어 nodule 석출물은 부드러운 경계면을 가지고 $\alpha$ matrix주위에 strain matrix를 나타내므로 nodule 형성이 본 합금의 시효경화를 야기하였다. 내식성은 Pd 함량이 가장 높은 본 합금에서 매우 양호하게 나타났으며 Pd 함량이 증가가 내식성의 향상에 크게 기여하여 미량의 Au 첨가에 의해서 보다 현저히 효과를 얻었다. 본 합금의 시효열처리 조건은 $450^{\circ}C$ 적절하며 1-120min 시효시간에 걸쳐서 소정의 경도 값을 얻을 수 있고 시효경화성 및 내식성의 결과로부터 Ag-30wt%Pd-10wt%Cu합금 및 미량 Au 합금은 치과용 금속재료로 적합하였다.

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일방향 탄소나노섬유 강화 Cu 기지 나노복합재료용 중간재 제조에 관한 연구 (The study on the manufacturing intermediary materials for the carbon nanofiber reinforced Cu matrix noncomposite)

  • 백영민;이상관;엄문광
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
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    • pp.46-49
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    • 2003
  • Cu have been widely used as signal transmission materials for electrical electronic components owing to its high electrical conductivity. However, it's size have been limited to small ones due to its poor mechanical properties, Until now, strengthening of the copper at toy was obtained either by the solid solution and precipitation hardening by adding alloy elements or the work hardening by deformation process. Adding the at toy elements lead to reduction of electrical conductivity. In this aspect, if carbon nanofiber is used as reinforcement which have outstanding mechanical strength and electric conductivity, it is possible to develope Cu matrix nanocomposite having almost no loss of electric conductivity. It is expected to be innovative in electric conduct ing material market. The unidirectional alignment of carbon nanofiber is the most challenging task developing the copper matrix composites of high strength and electric conductivity In this study, the unidirectional alignment of carbon nanofibers which is used reinforced material are controlled by drawing process in order to manufacture the intermediary materials for the carbon nanofiber reinforced Cu matrix nanocomposite and align mechanism as well as optimized drawing process parameters are verified via experiments and numerical analysis. The materials used in this study were pure copper and the nanofibers of 150nm in diameter and of $10~20\mu\textrm{m}$ In length. The materials have been tested and the tensile strength was 75MPa with the elongation of 44% for the copper it is assumed that carbon nanofiber behave like porous elasto-plastic materials. Compaction test was conducted to obtain constitutive properties of carbon nanofiber. Optimal parameter for drawing process was obtained by experiments and numerical analysis considering the various drawing angles, reduction areas, friction coefficient, etc Lower reduction areas provides the less rupture of cu tube is not iced during the drawing process. Optimal die angle was between 5 degree and 12 degree. Relative density of carbon nanofiber embedded in the copper tube is higher as drawing diameter decrease and compressive residual stress is occurred in the copper tube. Carbon nanofibers are moved to the reverse drawing direct ion via shear force caused by deformation of the copper tube and alined to the drawing direction.

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Ni-Cr계 고용강화형 합금에서 조성에 따른 기계적 및 고온부식 특성 평가 (Effects of alloying elements on the mechanical and high temperature corrosion properties of solid-solution hardening nickel-base alloy)

  • 정수진;김동진
    • Corrosion Science and Technology
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    • 제13권5호
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    • pp.178-185
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    • 2014
  • Alloy 617 is considered as a candidate Ni-based superalloy for the intermediate heat exchanger (IHX) of a very high-temperature gas reactor (VHTR) because of its good creep strength and corrosion resistance at high temperatures. Helium is used as a coolant in a VHTR owing to its high thermal conductivity, inertness, and low neutron absorption. However, helium inevitably includes impurities that create an imbalance in the surface reactivity at the interface of the coolant and the exposed materials. As the Alloy 617 has been exposed to high temperatures at $950^{\circ}C$ in the impure helium environment of a VHTR, the degradation of material is accelerated and mechanical properties decreased. The high-temperature strength, creep, and corrosion properties of the structural material for an IHX are highly important to maintain the integrity in a harsh environment for a 60 year period. Therefore, an alloy superior to alloy 617 should be developed. In this study, the mechanical and high-temperature corrosion properties for Ni-Cr alloys fabricated in the laboratory were evaluated as a function of the grain boundary strengthening and alloying elements. The ductility increased and decreased by increasing the amount of Mo and Cr, respectively. Surface oxide was detached during the corrosion test, when Al was not added to alloy. However the alloy with Al showed improved oxide adhesive property without significant degradation and mechanical property. Aluminum seems to act as an anti-corrosive role in the Ni-based alloy.