• Transactions of The Korea Fluid Power Systems Society
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• v.6 no.4
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• pp.24-32
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• 2009

For a design of on/off solenoid actuator for valve actuating, designer must have the experimental knowledge as well as general electromagnetic formulas to design object. It is possible for theoretical knowledge to do the out-line design, but it is impossible to optimal design without experimental knowledge which only can be achieved through many repeated experiments. In addition, in present on/off type solenoid actuator field, the smaller, lightening, lower consumption power, high response time are effected as the most important design factor. So, experimental knowledge is more needed for optimal design of solenoid actuator. In this study, we derived the governing equations for optimal design of on/off solenoid actuator for valve actuating and developed a design program composed electromagnetic theories and experimental parameter values for inexperienced designers. And we proved the propriety of this program by experiments.

• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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• v.4B no.2
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• pp.39-46
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• 2004

Modern users demand that the on and off type solenoid actuator should be smaller, lighter in weight, lower in consumption power, and higher in response time. The complete design satisfying such requirements can be achieved when electromagnetic theories and empirical knowledge are combined. This paper presents various types of empirical coefficients essentially needed for optimal design of a solenoid actuator. The values of these empirical coefficients are obtained through extensive experiments over a great length of time for various kinds of solenoid actuators. We have developed a design program that is composed by combination of governing equations and empirical coefficients, and have also manufactured a prototype solenoid actuator based on the final results of the design program. The propriety of the design program and empirical coefficients have been proven by experiments.

• Journal of international Conference on Electrical Machines and Systems
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• v.2 no.2
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• pp.239-245
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• 2013

Modern electric controlled valves are demanded that its solenoid actuator should be smaller size, lighter weight, lower consumption power, and higher response time. For achieving these purposes, the major design factors of solenoid actuator such as magnetic flux density, coil turn numbers, plunger size, bobbin dimension, and etc. are must be optimized. In this study, for optimal design of high speed solenoid actuator for hydraulic servo valve operation, we draw up governing equations which are composed by combination of electromagnetic theories and empirical knowledge, and deduct the values of major design factors by use of them. For more increase the operating speed, voice coil are used as main armature in manufacturing of prototype actuator. And, we have proven the propriety of the governing equations and speed increasing method by experiments using the hydraulic valve assembly adopted the prototype of solenoid actuator.

• Proceedings of the KIEE Conference
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• 2006.07b
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• pp.689-690
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• 2006

The development method of a pneumatic solenoid actuator which is used as key components in automobile and aircraft industry is described. For the optimal design of solenoid actuator, we applied the general electromagnetic theory and empirical knowledge. By using the governing equation for the solenoid actuator based on the electromagnetic theory and empirical coefficient, and constrained of optimization technique, we proposed the optimal design technique of low consumption type DC solenoid actuator. The design results of the DC 24V, 0.5W solenoid actuator were presented.

• Transactions of The Korea Fluid Power Systems Society
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• v.7 no.4
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• pp.23-31
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• 2010

As the analysis and design technologies for electro-magnetic actuation has advanced over the years, proportional solenoid valve is gaining acceptance in wide range of industrial and commercial applications because of its superior characteristics over the conventional AOV or MOV, such as improved performance, reduced maintenance costs. This research deals with the position controller design of two-stage flow control solenoid valve. Investigation of steady-state characteristics and dynamic model identification for pilot disc is performed. Least square method to minimize the error magnitude of frequency response between the closed-loop and target system is applied to the design of PI-controller gains. From the experiments of step and frequency response, it is concluded that the controller meets the performance specification of target system, which verifies the usefulness of controller design method for proportional solenoid valve.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.43 no.11
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• pp.1028-1034
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• 2015

Solenoid valves for space launch vehicles require the strict limitations on the size, weight and current consumption comparing to industrial solenoid valves. The preliminary design of a cryogenic and high pressure solenoid valve for propellant tank pressurization which can ensure the operation of solenoid valve under such strict limitation conditions was preformed. The Copper and Constantan materials in coil design have used to prevent the excessive rise of the current at cryogenic state. The measured current of solenoid valve at cryogenic temperature satisfies a design requirement.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.929-931
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• 2002

For design of On/Off type solenoid actuator, designer must have the experimental knowledge as well as general electromagnetic formulas to design object. It is possible for theoretical knowledge to do the out-line design, but it is impossible to optimal design without experimental knowledge which only can achieve through many repeated experiments. In addition, in present On/Off type solenoid actuator field, smaller, lightening, lower consumption power, high response time are effected as the most important design factor. So, experimental knowledge is more needed for optimal design of solenoid actuator. In this study, we developed a design program composed electromagnetic theories and experimental parameter values for inexperienced designers. And we proved the propriety of this program by experiments.

• Journal of Advanced Marine Engineering and Technology
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• v.33 no.1
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• pp.97-103
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• 2009

The process design of forward Extrusion and Upsetting of Axi-symmetric part has been studied in this paper. During the cold forging product; auto transmission Solenoid Valve part, the defects such as folding and under-fill can be appeared by the improperly controlled metal flow. In this study, to reduce the folding and under-fill the design of experiments has been used to find out the significant design variables in the design of forging process. This paper deals with an Process Planning with which designer can determine operation sequences even after only a little experience in Process Planning of Multi-Former products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge-base consisting of design rules is built. Based on the systematic procedure of process sequence design, the forming operation of cold forged auto transmission Solenoid Valve part is analyzed by the commercial Finite Element program, DEFORM/2D.

• Journal of Mechanical Science and Technology
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• v.17 no.7
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• pp.978-985
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• 2003

In this paper, a new proportional solenoid invented for pneumatic directional control valves is introduced. The new proportional solenoid has two-dimensional structure and a pivoting armature on which the friction force is inherently negligible. Another advantageous feature of this solenoid is that its mechanical parts can be easily manufactured and assembled. The working principle and design example of the now proportional solenoid, its application to the activation of a 4/3-way directional control valve, and the evaluation of its control performance in a position control loop are reported.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.10
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• pp.1636-1647
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• 1997

As most of today's automatic transmissions in passenger car adopt a electro-hydraulic control system, the role of electronically controlled solenoid valves occupies an important position and it is essential to predict solenoid transient characteristics in order to design and evaluate the performance of the hydraulic control system. However, in general, both the magnetic and electrical parameters f the solenoid system are hardly known and it is not easy to model this section with moderate complexity although mechanical system could be developed using the classical second order system. This paper presents a dynamic modelling technique of a solenoid valve, that is controlled by pulse width modulation for an automatic transmission, in terms of system identification theory. In nonlinear computer simulation, it is shown that the identified systems which produce magnetic force to input duty cycle for various excitation signals predict the static and dynamic performance very well near the operating point and in experiment conducted to confirm the validity of identification theory for PWM solenoid valve, we find that there is a good agreement between the experimental data and simulation result. Hence, this model can be utilized in the development of pressure control system with PWM solenoid valve.