• Ceramist
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• v.7 no.6
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• pp.42-47
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• 2004

• Ceramist
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• v.7 no.6
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• pp.48-52
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• 2004

• 한국신재생에너지학회:학술대회논문집
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• 2010.11a
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• pp.81.1-81.1
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• 2010

SOFC 발전시스템의 상용화를 위해 선행되어야 할 것은 스택의 안정적 출력 및 신뢰성 확보이다. 이를 이루기 위해서는 스택을 구성하는 구성요소의 신뢰성 있는 규격 및 검수가 필요하다. 즉, 셀, 밀봉재, 분리판 및 집전체로 대변되는 구성요소들이 스택에 장착되었을 때 그 기능을 최대한 발휘하면서도 점진적 또는 급격한 품질저하가 발생되지 말아야 한다. 특히, 셀의 경우 스택의 성능에 직접적인 영향을 미치는 구성요소로서 품질에 대한 명확한 검수기준이 필요하다. SOFC용 셀은 다공성 anode, 치밀한 전해질, 그리고 다공성 cathode로 구성된 세라믹 소결체이다. 이 때 치밀한 전해질에 결함이 내재되어 있거나 물리적 힘에 의해 신규로 발생할 경우, 연료로 사용되는 수소와 공기가 만나는 cross-over가 발생하게 된다. Cross-over는 연료가 소모되는 문제도 있지만 발열로 인한 Hot spot을 형성시켜서 주변과의 온도구배를 유발하고, 이로 인해 고체 전해질의 균열전파를 일으킬 수 있고 나아가 급격한 셀의 파괴를 야기할 수 있다. 본 연구에서는 SOFC에 사용되는 셀의 형상측정, 물리적 강도 및 결함 검출을 위한 검수기법을 개발하여 스택의 신뢰성 향상과 향후 규격표준화를 위한 기반을 제공하고자, 평판형 셀의 3차원 형상을 정밀하게 측정하는 장치와 일정 면압을 인가하여 특정 형상을 갖고 있는 셀의 물리적 파괴여부를 판단할 수 있는 장치, 그리고 셀의 전해질에 내재된 결함을 검출할 수 있는 장치를 제작하였다. 본 장치들은 $1,000cm^2$급 평판형 셀까지 검수할 수 있도록 고안하여 양산시스템에 접목시킬 수 있도록 고안된 것이다. 본 장치들을 이용한 검수결과, 현재 $700cm^2$급 평판형 셀의 경우 최대 camber가 4mm 이하, 전해질의 He leak rate는 $5{\times}10^{-5}mbar.l/s.cm^2$ 이하라는 검수규격을 본 연구소에서 운전하는 스택에 1차적으로 적용하였으며 현재 검수규격의 신뢰성 및 강화를 위한 연구를 수행 중에 있다.

• 한국신재생에너지학회:학술대회논문집
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• 2010.11a
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• pp.72.2-72.2
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• 2010

평판형 고체산화물 연료전지 스택의 고온 밀봉 구조에 대하여 설명하고 스택 운전 후 사후 분석을 통하여 밀봉재와 금속 분리판의 계면반응에 대하여 고찰하였다. 대표적인 고온 밀봉재인 Barium-Silicate 계 결정화 유리와 Fe-Cr 계 금속 분리판은 스택의 작동온도인 $700{\sim}850^{\circ}C$ 에서 고온 반응을 통하여 계면에 반응생성물을 형성하는 것이 확인되었다. 이러한 계면반응은 장기 운전시 SOFC 스택 성능 저하의 원인이 되고, 열 싸이클(작동온도${\leftrightarrow}$상온)을 가하면 계면반응 생성물이 delamination 되어 밀봉구조가 파괴되어 수명을 단축시키게 된다. 계면반응은 Fe-Cr 계 금속 분리판의 산화물인 Cr 산화물, Fe 산화물이 밀봉유리 소재와 반응을 일으키는 것이 주요 원인으로 판명되었다. SOFC 스택에서 열 싸이클시 계면반응에 의하여 기밀도가 감소하는 현상이 확인되었으며, 밀봉 구조의 어느 부분에서 계면반응이 진행되는지 관찰하였다. 이러한 계면반응을 막기 위해서는 금속 분리판과 밀봉유리 사이에 계면반응을 억제하는 보호층을 형성하는 방법이 효과적이다. 본 연구에서는 보호층으로서 밀봉유리 및 Fe-Cr 계 금속 분리판과의 계면반응성이 낮고 열팽창 계수가 비슷한 Yttria Stabilized Zirconia 층을 APS(Atmospheric Plasma Spray) 공정을 이용하여 형성하였다. 밀봉유리/YSZ 보호층/금속분리판은 gas-tight 한 밀봉 구조를 형성하였으며, YSZ 보호층은 밀봉유리와 Fe-Cr 계 금속 분리판 소재와 계면반응을 효과적으로 억제하는 것이 확인되었다.

• Journal of the Korean Ceramic Society
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• v.42 no.6 s.277
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• pp.425-431
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• 2005

Line Shaped Solid Oxide Fuel Cell (SOFC) with multilayered structure has been fabricated via direct-writing process. The cell is electrolyte of Ni-YSZ cermet anode, YSZ electrolyte and LSM cathode. They were processed into pastes for the direct writing process. Syringe filled with each electrode and electrolyte paste was loaded into the computer-controlled robe-dispensing machine and the paste was dispensed through cylindrical nozzle of 0.21 mm in diameter under the air pressure of 0.1 tow onto a moving plate with 1.22 mm/s. First of all, the anode paste was dispensed on the PSZ porous substrate, and then the electrolyte paste was dispensed. The anode/electrolyte and the PSZ substrate were co-fired at $1350^{\circ}C$ in air atmosphere for 3 h. The cathode layer was similarly dispensed and sintered at $1200^{\circ}C$ for 1 h. All the electrode/electrolyte lines were visually aligned during the direct writing process. The effective reaction area of fabricated SOFC was $0.03 cm^2$, and the thickness of anode, electrolyte and cathode was 20 $\mu$m, 15 $\mu$m, and 10 $\mu$m, respectively. The single line-shaped SOFC fabricated by direct-writing process exhibited OCV of 0.95 V and maximum power density of $0.35W/cm^2$ at $810^{\circ}C$.

• Transactions of the Korean hydrogen and new energy society
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• v.28 no.1
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• pp.40-46
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• 2017

We reviewed the electrical properties of SOFC anode manufactured using spherical Ni and nano YSZ powder. When core-shell is fabricated by using submicron Ni as core and nano-sized YSZ as shell for SOFC anode, the electrical conductivity of the $0.2{\mu}m$ Ni-YSZ core-shell was 3 times higher than that of $1.0{\mu}m$ NiO or $1.0{\mu}m$ Ni-YSZ. Hydrogen selectivity was similar at $800^{\circ}C$, but hydrogen selectivity and methane conversion rate under $750^{\circ}C$ was 10~25% higher, Power density was more than 2 times, ASR was about 1/3, when exposed to $H_2$ atmosphere at $750^{\circ}C$ for a long time, Ni particles did not have any growth or cut off conduction path.

• Journal of Advanced Marine Engineering and Technology
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• v.35 no.6
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• pp.765-772
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• 2011

In this research, the fuel cell system model capable of generating codes in real time was developed to construct of a HIL (Hardware-In-the-Loop) for a SOFC-powered ship. Moreover, the effects of the distribution of the exhaust gas flow rates in a stack, the flow rates of fuels and temperature of air supplied on the temperature characteristics of fuels supplied to the cathode and the anode, the output power of the stack and system efficiency are examined to minimize the temperature difference between fuels supplied to the stack used in a 500kW SOFC system using methane as a fuel. As a result, the temperatures of fuels supplied to the cathode and the anode maintain at 830K when the opening factor of three-way valve located at outlet of turbine is 0.839. Also the process for optimization of methane flow rate considering the fuel cell stack and system efficiency is required to increase the temperatures of fuels supplied to the stack.

• Journal of Energy Engineering
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• v.19 no.2
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• pp.62-72
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• 2010

Solid oxide fuel cells(SOFCs) directly convert the fuel gases to electric energy through electrochemical reactions. The advantage of SOFCs is that they easily operate with diversified fuels such as natural gases owing to their high temperature operation. However, high temperature operation also incurs the challenge in enhancing long term reliability and durability of SOFCs. The most commonly used anode material is Ni/YSZ. This has, however, some drawbacks in terms of long-term reliability at high temperatures, hydrocarbon fuel usages, and so on, therefore the need to develop the new anode materials increases. This article summarizes the trend of the novel anode materials development of SOFCs.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.20 no.6
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• pp.289-294
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• 2010

Ni-YSZ (Yttria Stabilized Zirconia) composite powders for SOFC were fabricated by glycine nitrate process. $ZrO(NO_3)_2{\cdot}2H_2O$, $Y(NO_3)_3{\cdot}6H_2O$, $Ni(NO_3)_2{\cdot}6H_2O$ and glycine were chosen as the starting materials. The structural properties of the sintered Ni-YSZ cermets have been investigated with respect to the volume contents of Ni. A porous microstructure consisting of homogeneously distributed Ni and YSZ phases together with well-connected grains was observed. The sintered Ni-YSZ cermets showed a porous microstructure consists of homogeneously distributed Ni and YSZ phases and the grains were well-connected. It was found that the open porosity is sensitive to the volume content of Ni. The Ni-YSZ cermet containing 35 vol% Ni seems to be suitable for the electrode material of SOFC since it provides sufficient open porosity higher than 30%.

• Transactions of the Korean hydrogen and new energy society
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• v.21 no.3
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• pp.201-206
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• 2010

In present work, $La_{0.8}Ca_{0.2}CrO_3$ (LCC) ceramic interconnect layer for SOFC was prepared by using thermal plasma spray coating process. The LCC powders were synthesized by Pechini method and calcined at the temperature of $1000^{\circ}C$. The prepared LCC powder was characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), particle counter, BET analysis, respectively. In addition, basic and essential properties of LCC layer coated by thermal plasma spray coating process such as the morphology of surface and cross section for coated layer, gas leak rate, and electrical conductivity were analyzed and discussed. Based on these experimental results, it can be concluded that the LCC layer coated by thermal plasma spray coating process can be suitable as a ceramic interconnect of SOFC operated at $800^{\circ}C$.