• Resources Recycling
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• v.27 no.2
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• pp.68-76
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• 2018

EAF (Electric arc furnace) dust is an important secondary resource such as zinc, lead, and iron. Recycling of EAF dust is benefit to solving disposal and environmental problems caused by the heavy metals entrained in the dust. In this study, pyrometallurgical treatment technology of EAF dust reviewed for the improvement of conventional process and development of new process. The existing technologies categorized into four groups: those by rotary kiln process, rotary hearth furnace (RHF) process, shaft type process, and reduction smelting process. The product of these processes are ZnO and Fe or slag as a waste. Their mechanisms for the production of ZnO from EAF dust were carbothermic reduction and oxidation of zinc gas with air.

• Journal of Information Technology Services
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• v.10 no.3
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• pp.113-126
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• 2011

The smelting and the continuous casting of steel are important processes that determine the quality of steel products. Especially most of quality defects occur during solidification of the steel continuous casting process. Although quality control techniques such as six sigma, SQC, and TQM can be applied to the continuous casting process for improving quality of steel products, these techniques don't provide real-time analysis to identify the causes of defect occurrence. To solve problems, we have developed a detection model using decision tree which identified abnormal transactions to have a coarse grain structure. And we have compared the proposed model with models using neural network and logistic regression. Experiments on steel data showed that the performance of the proposed model was higher than those of neural network model and logistic regression model. Thus, we expect that the suggested model will be helpful to control the quality of steel products in real-time in the continuous casting process.

• Ocean and Polar Research
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• v.36 no.4
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• pp.367-371
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• 2014

In early 1990s, the Korean government has launched a deep-sea research program to secure the stable long-term supply of strategic metallic minerals including Cr, Cu and Ni. Through the pioneering surveys, Korea registered $150,000km^2$ of Mn-nodule field in the Clarion-Clipperton area, the NE equatorial Pacific to the international sea-bed authority (ISA) in 1994. Following the ISA exploration code, the final exclusive exploration area of $75,000km^2$ was assigned in 2002, based on results of eight-year researches of chemico-physical properties of nodules, bottom profiles and sediment properties. Since that time, environmental studies, mining technical developments including robot miner and lifting system and establishment of smelting systems were accompanied with the detailed geophysical studies to decipher the priori mining area until 2009. Major points of the recent Korea Mn-nodule program are deployed on a commercial scale until 2015. In order to meet the goals, we developed a 1/5 scaled robot miner compared to commercial one in 2012 and performed a mining test at the water depth of 1,370 m in 2013. In addition, detailed 25,000 scaled mining maps in the priori area, which can provide operation roots of the miner, will be prepared and an environmental-friendly mining strategy will be pursued based on the environmental impact test and environmental monitoring.

• Journal of Korean Society for Atmospheric Environment
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• v.31 no.2
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• pp.118-130
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• 2015

Fine dust containing iron compounds is of current interests in metro subway as well as large scale industries including iron manufacturing and smelting works. This work attempts to find a new design of magnetic filter module for iron dust capture. It simulated the vertical rectangular duct with metal mesh which might promote electric fields in the duct space. A lab test using coal fly ash composed of 8.66% Fe with the most form of $Fe_3O_4$ and $Fe_2O_3$ showed capability of magnetic collection. It showed the capture efficiency with 80~93% for $PM_{2.5}$ depending on magnetic intensity. Ferromagnetic wire mesh contributed up to 50% of collection increment.

• Resources Recycling
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• v.29 no.5
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• pp.3-14
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• 2020

Magnesium is the third most abundant structural metal after aluminum and iron. Magnesium is the lightest metal in the common metals. It has a density 33 % less than aluminum and 77% lower than steel. However, the primary magnesium production process is highly energy intensive. The recycling of magnesium scrap reduces the energy consumption and environmental burden, comparing to the primary metal production. However, the amount of recovered metal from scrap is limited because of the difficulties to remove the impurities in the scrap. This work provides an overview of the magnesium production and recycling process.

• Korean Journal of Materials Research
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• v.31 no.12
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• pp.719-726
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• 2021

Through the process of chemical vapor deposition, Tungsten Hexafluoride (WF₆) is widely used by the semiconductor industry to form tungsten films. Tungsten Hexafluoride (WF₆) is produced through manufacturing processes such as pulverization, wet smelting, calcination and reduction of tungsten ores. The manufacturing process of Tungsten Hexafluoride (WF₆) is required thorough quality control to improve productivity. In this paper, a real-time detection system for oxidation defects that occur in the manufacturing process of Tungsten Hexafluoride (WF₆) is proposed. The proposed system is implemented by applying YOLOv5 based on Convolutional Neural Network (CNN); it is expected to enable more stable management than existing management, which relies on skilled workers. The implementation method of the proposed system and the results of performance comparison are presented to prove the feasibility of the method for improving the efficiency of the WF₆ manufacturing process in this paper. The proposed system applying YOLOv5s, which is the most suitable material in the actual production environment, demonstrates high accuracy (mAP@0.5 99.4 %) and real-time detection speed (FPS 46).

• Resources Recycling
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• v.30 no.1
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• pp.26-34
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• 2021

Titanium is the fourth most abundant structural metal, after aluminum, iron, and magnesium. However, it is classified as a 'rare metals', because it is difficult to smelt. In particular, the primary titanium production process is highly energy-intensive. Recycling titanium scraps to produce ingots can reduce energy consumption and CO2 emissions by approximately 95 %. However, the amount of metal recycled from scrap remains limited of the difficulty in removing impurities such as iron and oxygen from the scrap. Generally, high-grade titanium and its alloy scraps are recycled by dilution with a virgin titanium sponge during the remelting process. Low-grade titanium scrap is recycled to ferrotitanium (cascade recycling). This paper provides an overview of titanium production and recycling processes.

• Journal of The Korean Society of Agricultural Engineers
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• v.64 no.4
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• pp.65-72
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• 2022

For sustainable development in the construction industry, blast furnace slag has been used as a substitute for cement in concrete. In contrast, ferronickel slag, which is the by-product generated during smelting to ferronickel used in the manufacturing of stainless steel and nickel alloys, has a limitation to use as a binder and an aggregate due to its expansive characteristics. Recently, stabilization technology of ferronickel slag has been improved and studies have been carried out to utilize ferronicke slag as fine aggregate in concrete. Therefore, in this study, basic mechanical properties of concrete used in ferronickel slag aggregate was evaluated. The compressive strength (24, 30, 40 MPa) and replacement rate of ferronickel slag aggregate (0, 10, 25, 50%) were considered as experimental variables. As a result of test, concrete replaced fine aggregate with 25% ferronickel slag aggregate showed superior performance in the compressive strength and flexural strength.

• Resources Recycling
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• v.32 no.1
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• pp.3-12
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• 2023

Bauxite residues represent industrial wastes that have been accumulating over the past 120 years since the beginning of the alumina industry. They are typically classified as harmful substances owing to their strong alkalinity and salinity characteristics. These residues, with quantities steadily increasing by more than 150 million tons annually worldwide, are recycled into various industrial materials using dealkalization processing. This study investigates the generation process of alkaline substances in bauxite smelting and the recent techniques adopted for controlling their alkalinity. The properties of bauxite residues are known to vary depending on the raw mining and digestion methods. Thus, the dealkalization process must be selected considering the type of alkaline material, local environment, and infrastructure.

• Journal of Korean Society for Atmospheric Environment
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• v.25 no.2
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• pp.99-107
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• 2009

This paper reviews the current status of mercury research on exposure and contamination, mercury emissions, emission limits and control technologies, long-range transport and deposition research, and mercury management policy in Korea. According to a monitoring of the Ministry of Environment and the Ministry of Health and Welfare, blood mercury levels among Koreans are $5{\sim}8$ times higher than those of U.S. and Germany. The most dominant source of exposure to mercury is through dietary intake. Emissions of mercury from coal-fired power plants are estimated 8.93 ton/year in 2004. Emissions of mercury from other important sources, such as waste incineration, steel and cement manufacturing and non-ferrous metal smelting operations are to be further investigated. A study on long-range transport of mercury suggests that the dry deposition flux over the Yellow Sea was much greater than those for other oceans. As a whole, the amounts of wet depositions of nitrogen and sulfur were 1.9 and 1.5 times larger than the amounts of dry depositions in each species, respectively. Substantial influence from China caused by high emissions in East China and westerly wind was possibly suggested. However, the influence from nitrogen emission in Korea was also confirmed. Korean Government has already adopted stringent emission limits on mercury for incinerators and boilers in 2005. However, emission limits for coal-fired power plants and non-ferrous metal smelters are rather relaxed. As the above mentioned two sources can be two most important sources of mercury emissions, control strategy for those sources are to be considered.