• Title/Summary/Keyword: Smelting Technology

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A Literature Review on Ancient Smelting Technology and Sites of Copper (국내·외 고대 구리 제련기술 및 유적에 대한 문헌적 고찰)

  • Kim, So-jin;Lee, Eun-woo;Hwang, Jin-ju;Han, Woo-rim
    • Korean Journal of Heritage: History & Science
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    • v.48 no.4
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    • pp.126-137
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    • 2015
  • The study on the archaeological bronze artifacts in Korea has prompted much research through the analysis to determine the production technology. However, research on the smelting technology is not enough. This is associated with the lack of copper smelting and refining remains and literatures were not found. Copper smelting technology was probably developed independently, but also can not ignore the effect of the another country. Thus, many studies compared to estimate the country's copper smelting technology. In this study, smelting technology was provided and compared through the literature and smelting sites study of the domestic and foreign.

A Non-contact Detection Method for Smelting in Submerged Arc Furnace based on Magnetic Field Radiation

  • Liu, WeiLing;Chang, XiaoMing
    • Journal of Magnetics
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    • v.21 no.2
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    • pp.204-208
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    • 2016
  • This paper demonstrates the key parameter detection for smelting of submerged arc furnace (SAF) based on magnetic field radiation. A magnetic field radiation model for the inner structure of SAF is established based on relative theory of electromagnetic field. A simple equipment of 3D magnetic field detection system is developed by theoretical derivation and simulation. The experiments are carried out under the environment of industrial field and AC magnetic field generated by electrode currents and molten currents in the furnace is reflected outside of the furnace. The experimental results show that the key parameters of smelting including the position of electrode tip, the length of electric arc, and the liquid level of molten bath can be achieved. The computed tomography for SAF can be realized by the detection for smelting.

Analysis of Energy and Material Balance in Smelting Process of Waste Sand (폐주물사의 용융공정에서의 물질 및 에너지 수지의 해석)

  • Chung, Won-Sub;Min, Dong-Jun;Yoon, Su-Jong
    • Journal of Korea Foundry Society
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    • v.15 no.5
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    • pp.477-482
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    • 1995
  • A computer simulation model of various smelting process for melting waste sand was developed by using energy and material balance concept. This model can predict the coal, flux and oxygen consumption and the volume and temperature of off-gas. The major critical variables for smelting process can be explained by using the analysis of energy and material balance. The major conclusions were as follows; 1. The most important variables for smelting process were high post-combustion ratio, high heat transfer efficiency and refractory protection technology. 2. For saving energy in this smelting process, selection of raw materials i.e coal, flux are very important, espacially using of low volatile coal is very profitable. 3. The treatment cost of waste sand is high and environmental restriction is severe, in this reason we must be concerned in the treatment of waste sand by smelting process.

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Array Sensing Using Electromagnetic Method for Detection of Smelting in Submerged Arc Furnaces

  • Liu, WeiLing;Han, XiaoHong;Yang, LingZhen;Chang, XiaoMing
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.322-329
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    • 2016
  • In this paper, we propose an array sensing detection method for smelting of submerged arc furnaces (SAF) based on electromagnetic radiation. AC magnetic field generated by electrode currents and molten currents in the furnace is reflected outside of the furnace. According to the spatial distribution of electromagnetic field a radiation model of SAF is built. We design a 3D magnetic field sensing array system in order to collect the magnetic field information. Through the collected information, the current distribution characteristics of SAF are described and the key parameters of smelting are obtained. Theoretical simulation and field test show that the curves acquired by the sensing array can accurately reflect the information of the relative displacement when the relative displacement between the array and electrode is 10 cm. Compared with the detection method of 3D single point, the proposed array sensing method of magnetic field obtains better results in terms of real-time and accuracy, and has good practical value for industrial measurement.

Investigation on purification of α-Fe2O3 from zinc smelting iron slag by superconducting HGMS technology

  • Zhang, Peng;Li, Su-qin;Guo, Zi-jie;Zhang, Chang-quan;Yang, Chang-qiao;Han, Shuai-shuai
    • Progress in Superconductivity and Cryogenics
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    • v.20 no.2
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    • pp.16-19
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    • 2018
  • Comprehensive utilization of zinc smelting iron slag not only solves environmental problems but also creates huge economic benefits. This study was conducted on the enrichment and recovery of ${\alpha}-Fe_2O_3$ from zinc smelting iron slag by superconducting HGMS technology. Several variables such as slurry flow velocity, slag concentration, magnetic field intensity and the amount of dispersing agent were tested in magnetic separation. In the experiments, obtained optimal magnetic separation parameters were 1.60 T of magnetic flux intensity, 600 mL/min of slurry flow velocity of, 15 g/L of slag concentration of, 0.10 g/L of dispersing agent. Under this condition, the content of ${\alpha}-Fe_2O_3$ was increased from 86.22% to 94.39% that can approach the Chinese national standard requirements (A level) of iron oxide red. It was concluded that using superconducting HGMS technology was an effective method for the purification of ${\alpha}-Fe_2O_3$ from zinc smelting iron slag.

Development of 2500kW Series Resonant Inverter for Induction Smelting (2500kW 유도용해용 직렬공진형 인버터 개발)

  • Yoo, Hyo-Yol;Shim, Eun-Yong;Jung, Dae-Hwhan;Kang, Jae-Bong;Kang, Ho-Hyun;Kim, Wang-Rae
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.366-369
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    • 2005
  • The smelting system using induction heating technology has many advantages over conventional fossil fuel regarding energy efficiency, environmental aspect and so on. This paper introduces the principal and technical trends of Induction heating technology, and describes recently developed 2500kW induction smelting inverter, The developed inverter is a series resonant type using high speed Thyristor (SCR) and employs state-of-art digital controller using DSP.

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Current Status on Gold Smelting Technology (금제련(金製鍊) 기술(技術)의 현황(現況))

  • Kim, Byung-Su;Kim, Chi-Kwon;Sohn, Jeong-Soo
    • Resources Recycling
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    • v.16 no.3 s.77
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    • pp.3-11
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    • 2007
  • Presently, most of gold is smelted from gold concentrates and anode slimes. Anode slimes are by-products of nonferrous smelters such as lead and copper. In addition, gold is recovered from waste dental and medical materials, waste gold coating solution, and waste printed circuit boards (waste PCBs). The smelting method of gold from gold concentrates and various wastes containing high concentration of gold is largely divided into chlorination, cyanidation, and amalgamation methods. For the anode slimes, electrolysis method is usually used, which largely consists of roasting, high temperature melting and electrolysis processes. Also, various wastes containing low concentration of gold are mainly treated by pyrometallursical processes. In the paper, current status on gold smelting technology is reviewed, and a novel process for gold smelting which is researched in the recent is briefly introduced.

Experiment on the Ancient Smelting-Smithing Technologies - A Study on the Proper Experimental Temperature - (고대 제련-단야기술 복원을 위한 실험적 연구 - 적정 조업온도 연구를 중심으로 -)

  • Lee, Eunwoo;Kwak, Byeongmoon;Kim, Eunji;Park, Jongryuk
    • Journal of Conservation Science
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    • v.34 no.6
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    • pp.581-593
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    • 2018
  • Studies on ancient iron production technologies still have challenges to overcome, although there have been many results that have enabled us to understand these old technologies. The purpose of this study is to propose a suitable temperature condition for smelting experiments. The target for reconstruction is a smelting-smithing process in the ancient Jungwon area, and the experiment was designed on the basis of published research, such as archaeological evidence. Experiment A was performed at a low temperature to produce low-carbon iron, while Experiment B was conducted at a relatively high temperature to synthesize high-carbon iron. In addition, the low-carbon iron proved to be suitable for the smithing process. Moreover, aspects such as the microstructure and chemical composition of the slag and the surface condition of the furnace wall showed that the low-temperature smelting process was closer to the ancient method. It is important to mention the premise that the reconstruction of ancient technology can be achieved when the results of an experiment replicate the conditions of a real site. The results show that direct smelting, which produces low-carbon iron bloom under a low-temperature condition, should be the subject of smelting experiments concerning the iron production technologies of the ancient Jungwon area.

Technological Modules for the Recycling of Urban Mines and Non-Ferrous Smelting Processes in Korea (도시광산(都市鑛山) 재자원화(再資源化)기술의 모듈과 한국(韓國)의 비철제련(非鐵製鍊) 프로세스)

  • Oh, Jae-Hyun;Kim, Joon-Soo;Moon, Suk-Min;Min, Ji-Won
    • Resources Recycling
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    • v.21 no.1
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    • pp.3-16
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    • 2012
  • In order to review the technological modulus of the recycling of urban mine resources and non-ferrous smelting process in Korea, key point of recycling process, physical separation, non-ferrous smelting process, unit operation for the recycling technology, recycling process of LS-Nikko Copper and Korea Zinc were studied. Finally, metal recycling processes of the typical non-ferrous smelters in Japan such sa DOWA Holdings and JX Holdings were compared with those of LS-Nikko Copper and Korea Zinc.

EAF Dust Treatment at Miike Smelting CO., LTD.

  • Noda, Shinji;Tatehana, Yoshikazu
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.375-380
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    • 2001
  • MF is a half shaft blast furnace which has been developed at Mitsui Miike Smelter in the 1960’s to treat vertical retort residue. The MF has also been tested for treatment of various recycling materials and wastes. Now various secondaries and wastes (EAF dust, zinc leaching residue, Cu sludge, etc ) are mainly treated. Powder materials are briquetted with reductant before being fed to the furnace. Products are crude zinc oxide, matte, non-hazardous slag and steam. Zinc and lead are recovered in oxide dust, and copper and silver are recovered in matte. The MF can be widely applied to many kinds of materials which contain such non-ferrous metal-valuables. In addition, the improvement in operation and technology has effectively made the unit capacity much larger. The MF now has many advantages for these treatment processes.

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