• Title/Summary/Keyword: Sludge and slurry

Search Result 57, Processing Time 0.019 seconds

Study of the Sludge Formation Mechanism in Advanced Packaging Process and Prevention Method for the Sludge (어드밴스드 패키징 공정에서 발생할 수 있는 슬러지의 인자 확인 및 형성 방지법의 제안)

  • Jiwon Kim;Suk Jekal;Ha-Yeong Kim;Min Sang Kim;Dong Hyun Kim;Chan-Gyo Kim;Yeon-Ryong Chu;Neunghi Lee;Chang-Min Yoon
    • Journal of the Korea Organic Resources Recycling Association
    • /
    • v.31 no.1
    • /
    • pp.35-45
    • /
    • 2023
  • In this study, the sludge formation in the wastewater drain from the advanced packaging process mechanisms are revealed as well as the key factors, materials, and sludge prevention methods using surfactant. Compared with that of conventional packaging process, advanced packaging process employ similar process to the semiconductor fabrication process, and thus many processes may generate wastewater. In specific, a large amount of wastewater may generate during the carrier wafer bonding, photo, development, and carrier wafer debonding processes. In order to identify the key factors for the formation of sludge during the advanced packaging process, six types of chemicals including bonding glue, HMDS, photoresist (PR), PR developer, debonding cleaner, and water are utilized and mixing evaluation is assessed. As a result, it is confirmed that the black solid sludge is formed, which is originated by the sludge seed formation by hydrolysis/dehydration reaction of HMDS and sludge growth via hydrophobic-hydrophobic binding with sludge seed and PR. For the sludge prevention investigation, three surfactants of CTAB, PEG, and shampoo are mixed with the key materials of sludge, and it is confirmed that the sludge formations are successfully suppressed. The underlying mechanism behind the sludge formation is that the carbon tails of the surfactant bind to PR with hydrophobic-hydrophobic interaction and inhibit the reaction with HMDS-based slurry seeds to prevent the sludge formation. In this regard, it is expected that various problems like clogging in drains and pipes during the advanced packaging process may effectively solve by the injection of surfactants into the drains.

Biochemical Methane Potential of Animal Manure and Cultivated Forage Crops at the Reclaimed Tideland (가축분뇨와 간척지 사료작물의 메탄발생량)

  • Heo, Nam-Hyo;Lee, Seung-Heon;Kim, Byeong-Ki
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2008.10a
    • /
    • pp.79-82
    • /
    • 2008
  • Anaerobic biodegradability(AB), which can be determined with the ultimate methane yield by the decomposition of organic materials, is one of the important parameters for the design and the operation of anaerobic digestion plant. In this study, Biochemical Methane Potential(BMP) test has been carried out to evaluate the methane yield of animal manures, such as pig and cattle slurries, and different forage crops cultivated at the reclaimed tideland, such as maize, sorghum, barley, rye, Italian ryegrass(IRG), rape, rush and sludge produced from slaughterhouse wastewater treatment plant(SWTP). In the ultimate methane yield of animal manure, that of pig slurry(no used a EM) was 407 $mlCH_4/gVS_{fed}$ higher than 242 $mlCH_4/gVS_{fed}$ of cattle slurry. The ultimate methane yield of spike-crop rye was 442.36 $mlCH_4/gVS_{fed}$ the highest among different forage crops, the other showed the value above a methane yield of 300 $mlCH_4/gVS_{fed}$. The forage crop could be used as a good substrate to improve the methane production in anaerobic co-digestion together with animal manure.

  • PDF

Effect of Temperature and Pre-treatment for Elutriated Acidogenic Fermentation of Piggery Waste (돈사폐수의 세정산발효시 온도와 전처리의 영향)

  • Bae, Jin-Yeon;Min, Kyung-Sok
    • Journal of Korean Society on Water Environment
    • /
    • v.21 no.1
    • /
    • pp.34-39
    • /
    • 2005
  • The performance of elutriated acid fermentation with slurry-type piggery waste was investigated, especially to evaluate the effects of temperature and pre-treatment. In the first phase, the acid elutriation reactor with piggery waste after centrifugation operated at both mesophilic and thermophilic conditions to evaluate the effect of temperature. Solubilization yield($gVFAs/gSCOD_{prod.}$) and acidification rate($gVFAs/gSCOD_{prod.}$) in the thermophilic digestion were 0.45 and 0.55, which were higher than those of the mesophilic digestion, 0.25 and 0.45. In addition, the acid elutriation reactor at thermophilic temperature is more effective in removing e-coli. In the second phase, the acid elutriation reactor was fed with piggery waste before centrifugation. With piggery wastes before centrifugation, the solubilization yield and the acidificaton rate were 0.40 and 0.80, respectively, which were higher than the rates using piggery waste after centrifugation at both mesophilic and thermophilic conditions. The higher sludge volume reduction of 80% benefits sludge management. Furthermore, economical advantages can be achieved by removing the pre-treatment process, such as centrifugation. Consequently, the treatment with piggery waste before centrifugation proved to be effective. Also, the optimum temperature condition was estimated at mesophilic or thermophilic conditions, considering solubilization yields and acidification rates, though the system should be heated.

Settling behaviour of clay slurries enhanced by using electrokinetics (동전기에 의한 점토슬러리의 침강 촉진에 관한 연구)

  • Kim, Dae-Ho;Kim, Soo-Sam;Lee, Myung-Ho
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2008.03a
    • /
    • pp.1061-1064
    • /
    • 2008
  • A completion of settling process takes a lot of time for dredged materials of high moisture content, such as contaminated sludge, in landfill site. In general, additives (e.g. flocculants) are used for reducing settling time of such colloidal material, which results in the increase of sludge volume, and hence much space is required in landfill site. This study is to suggest alternative method in order to enhance the settling process of cohesive clayey soils. A number of gravitational sedimentation tests as well as electrokinetic experiments were conducted to investigate the variation of initial moisture content on the settling behaviour of clay slurry. Surface settlement, electric current and local voltage gradient were monitored during the experiment, and moisture content and soil pH were measured after the experiment. From the results, the application of electrokinetics was found to be effective in volume reduction (i.e. increase of settling velocity and decrease of final moisture content) by comparison with gravitational settling process.

  • PDF

Pig slurry treatment by the pilot scale hybrid multi-stage unit system (HMUS) followed by sequencing batch reactor (SBR) (HMUS와 SBR 반응조를 이용한 축분처리에 관한 연구)

  • Lee, Young-Shin;Han, Gee-Bong
    • Journal of the Korea Organic Resources Recycling Association
    • /
    • v.21 no.2
    • /
    • pp.63-70
    • /
    • 2013
  • Experiments in a pilot-scale hybrid multi-stage unit system (HMUS) combination of ATAD and EGSB followed by SBR process for pig slurry treatment were conducted to demonstrate the feasibility of using autothermal thermophilic aerobic digestion (ATAD) and expended granular sludge bed (EGSB) followed by sequencing batch reactor (SBR) system. Contaminants in pig slurry with high organic matter, nitrogen (N) and phosphorus (P) content were completely removed in the combined process. The highest removal rate for CODcr among contaminants in the feed pig slurry was attained by about 43.3% in ATAD unit process. Also TS removal rate of 96.5% was attained and the highest in the next coagulation unit process. The highest removal rate of CODcr under operating parameter conditions of OLR(organic loading rate), 3-6Kg $COD/m^3{\cdot}day$ and line velocity, 1.5-4m/h was earned at 3days of HRT. The disinfection of pathogens was effective at 50,000mg/L of TS in ATAD unit process. Biogas production per organic removal was $2.3{\sim}8.5m^3/kgTS{\cdot}d$ (average $5.2m^3/kgTS{\cdot}d$) in EGSB unit process. The average removal rates of CODcr 71.7%, TS 64.1%, TN 45.9%, and TP 50.4% were earned in the intermittent aeration SBR unit process.

Degradation of Phenolic Compounds in a Slurry Reactor (슬러리 반응기를 이용한 페놀류 화합물의 분해거동)

  • Lee, Jamyoung;Jung, Yonkyu;Lee, Taejin
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.22 no.5
    • /
    • pp.949-957
    • /
    • 2000
  • This study investigates the remediation of the phenol or PNP(p-Nitrophenol) contaminated soils in a slurry reactor by a pure culture, P-99. The application of a pure culture for the phenol decontamination make the degradation rate three times faster than that of the mixed activated sludge. The destruction of 300 mg/L phenol was completed in 26 hours. As 1 mg of phenol was added, 0.1457 mg of microorganism was grown in the medium. The pure culture could not utilizes PNP, one of the xenobiotics, as a growth substrate. When the bacteria was induced by phenol enrichment medium. PNP could be effectively transformed with cometabolic process. The induction of the bacteria requires 1 mg of phenol for the destruction of 0.027 mg PNP. When PNP concentration in the medium contained phenol and PNP increased. the degradation rate of phenol was decreased. The degradation rate of phenol and PNP in the slurry reactor was about two times faster than in the reactor without slurry because of higher dissolved oxygen supply in the aqueous phase and adsorption on the surface of the soil.

  • PDF

SiC Synthesis by Using Sludged Si Power (폐슬러지 Si 분말을 이용한 SiC 제조)

  • 최미령;김영철;장영철
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.10 no.3
    • /
    • pp.67-71
    • /
    • 2003
  • Sawing silicon ingot with abrasive slurry generates sludge that includes abrasive powders, cutting oil, and silicon powders. The abrasive powders and cutting oil are being separated and reused. Mixing the remained stodged silicon powders with carbon powders and subsequent heat-treatment are conducted to produce silicon carbide. The size of SiC whiskers and powders was smaller than the conventionally grown silicon carbide whiskers that were synthesized by adding micron-size metal impurities. Impurity related mechanism is attributed to the formation of the silicon carbide whiskers, as metal impurities are contained in the stodged silicon powders.

  • PDF

The Treatment of Organic Wastewater using Thermophilic Oxic Process (고온호기발효공법을 이용한 유기성폐수의 처리)

  • 유순주;류재근;서윤수;도삼유평
    • Journal of environmental and Sanitary engineering
    • /
    • v.10 no.2
    • /
    • pp.13-22
    • /
    • 1995
  • Most of small- scale livestock facility have difficulties to treat organic wastewater by activated sludge process as distinguished feces and urine. The organic wastewater discharged have characteristics of slurry, high concentration of BOD, 55 etc. This study was performed to estimate suitable condition for the application of packing materials, air flow, pollutant load and so on as important parameter to treat organic wastewater by thermopile oxlc process. As a result obtained at this experiments the most suitable condition for BOD load, air flow indicate 3.0kg · m$^{-3}$ day$^{-1}$,50 ∼ 100L· min$^{-1}$ m$^{-3}$, respectively, and we knew that it was necessary to add waste contained high calories to degrade about 80% of pollutant among waste- water. It showed that plastic material can be used as packing media because it can be provided as inhabitation for microorganism owing to intensity of material and characteristic of keeping moisture.

  • PDF

PCBs 오염토양의 생물학적 처리

  • Na In-Uk;Hwang Gyeong-Yeop;Choi Ji-Won;Kim Seon-Mi;Choi Su-Jin
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
    • /
    • 2006.04a
    • /
    • pp.49-53
    • /
    • 2006
  • The possibility of removal of PCBs (Polychlorinated Biphenyls) in soil was studied using biological method. The effects of soil and co-substrate on both PCBs reduction rate and chloride ion concentration in soil were investigated. It was shown that PCBs concentration of all the soils used in this study were reduced from 5ppm to below 1ppm after 60days, also chloride ion concentration in slurry increased, Results showed that leaf mold and humic acid as co-substrate do not seem to be effective for biological treatment of PCBs in soil,

  • PDF

A study on Chemical Cleaning of Copper Corrosion Product in cooling system (냉각계통의 구리 부식 생성물의 화학세정에 관한 연구)

  • Lee, Han-Chul;Lee, Chang-Woo;Hyun, Seong-Ho
    • Journal of Korean Society of Water and Wastewater
    • /
    • v.13 no.1
    • /
    • pp.140-145
    • /
    • 1999
  • This study was carried out a investigate the effect of chemical cleaning of corrosion product in cooling system made of copper and copper alloy as basic material and used cooling water as pure water. We studied chemical cleaning condition that minimizes the influence on basic material by means of EDTA solution so as to eliminate the slurry in cooling system. As a result, we found that the main components of sludge in cooling system produced by corrosion of copper were $Cu_2O$, CuO, Cu, and Fe. The optimum condition of chemical cleaning was 400 ppm EDTA solution at $60^{\circ}C$.

  • PDF