• Title/Summary/Keyword: Slag behavior

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Study on the Reduction of Molten EAF Slag (용융 전기로 슬래그의 환원반응에 관한 연구)

  • Joo, Seong-Woong;Shin, Jong-Dae;Shin, Dong-Kyung;Hong, Seong-Hun;Ki, Jun-Sung;Hwang, Jin-Il;You, Byung-Don
    • Korean Journal of Metals and Materials
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    • v.50 no.10
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    • pp.753-761
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    • 2012
  • The reduction behavior of low level oxides such as (T.Fe), (MnO) and ($P_2O_5$) in molten EAF slag was investigated using commercial reductants. In an air atmosphere, the slag volume increased and the reduction rate of the slag was very low due to the oxidation loss of reductants by oxygen in the air. The reduction rate of the slag was also low when a commercial reductant was used alone in an Ar gas atmosphere. The reason is probably because the material transfer through the interface between the slag and reductant is difficult due to the formation of high melting point oxide. When reductants were mixed with burnt lime in order to form low melting point reaction products, the reduction rate of the slag increased up to the range of 45-70%. By using the mixtures of reductants and burnt lime so as to form a low melting point slag at the reaction end, the reduction rate of the slag was improved up to 60-85%.

Effect of Blastfurnace Slag Fineness on the Rheological Properties of Cement Pastes (고로슬래그 분말도가 시멘트 페이스트의 유동특성에 미치는 영향)

  • Song, Jong-Taek;You, Chang-Dal;Byun, Seung-Ho
    • Journal of the Korean Ceramic Society
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    • v.44 no.2 s.297
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    • pp.103-109
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    • 2007
  • In this study, the rheological properties of cement pastes containing blastfurnace slag of different fineness were investigated. The fluidity of cement pastes with low Blaine value blastfurnace slag was increased with decreasing the plastic viscosity and the yield stress of pastes. And the optimum dosage of polycarboxylate type superplasticizer to the cement pastes was confirmed according to the fineness and the replacement ratio of blastfurnace slag. All cement pastes showed the thixotropy behavior. And also it was formed that the segregation range of cement pastes was occurred below $10D/cm^2$ of the yield stress and below 350 cPs of the plastic viscosity by the coaxial cylinder viscometer.

A study for use a vanadium oxide in steel manufacture (제강 공정중 산화바나듐활용 연구)

  • Choi, Young-Key
    • Journal of environmental and Sanitary engineering
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    • v.24 no.3
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    • pp.55-61
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    • 2009
  • Fe-V is used as raw material of vanadium in the steel making process. The purpose of this study, Fe-V is to replace the $VO_{4}$. So the distribution behavior of vanadium in $VO_{4}$ of the steel investigated. The distribution ratio of the vanadium where potential of the free oxygen ion will increase in slag decreased. When CaO and MgO content which is a basic oxide from CaO-$SiO_2$-FetO-MgOsatd. slag increases, S distribution ratio increases. CaO-$SiO_2$-FetO-MgOsatd. slag better than CaO-$SiO_2$-$Al_2O_3$-MgO slag is the recovery of vanadum and desulfurization.

Bond strength of deformed steel bars embedded in geopolymer concrete

  • Barzan Omar, Mawlood;Ahmed Heidayet, Mohammad;Dillshad Khidhir, Bzeni
    • Advances in concrete construction
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    • v.14 no.5
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    • pp.331-339
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    • 2022
  • Geopolymer concrete (GPC) is one of the best substitute materials for conventional concrete in construction. The conventional concrete provided by Portland cement has a detrimental influence on the environment during its production. In this study, the bond strength, which is an important structural property, of deformed steel bars with slag-based GPC was measured. In accordance with the ASTM C234 procedure, bond strength was measured on 18 specimens of slag-based GPC with three sizes of steel bars and different embedded lengths. Two groups of GPC specimens with different compressive strengths, which were cured under ambient conditions, were tested. The results indicated that the bar diameter has a great effect on the bond strength, and the bond strength behavior of the slag-based GPC is comparable with that of conventional concrete. The ACI-318 Code for the bond strength of ordinary Portland cement concrete can be used conservatively to determine the bond strength of the GPC reinforced with deformed steel bars.

Experimental and numerical investigation of fiber-reinforced slag-based geopolymer precast tunnel lining segment

  • Arass Omer Mawlod;Dillshad Khidhir Hamad Amen Bzeni
    • Structural Engineering and Mechanics
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    • v.89 no.1
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    • pp.47-59
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    • 2024
  • In this study, a new sustainable material was proposed to prepare precast tunnel lining segments (TLS), which were produced using a fiber-reinforced slag-based geopolymer composite. Slag was used as the geopolymer binder. In addition, polypropylene and carbon fibers were added to reinforce TLSs. TLSs were examined in terms of flexural performance, load-deflection response, ductility, toughness, crack characteristics, and tunnel boring machine (TBM) thrust force. Simultaneously, numerical simulation was performed using finite element analysis. The mechanical characteristics of the geopolymer composite with a fiber content of 1% were used. The results demonstrated that the flexural performance and load-deflection response of the precast TLSs were satisfactory. Furthermore, the numerical results were capable of predicting and realistically capturing the structural behavior of precast TLSs. Therefore, fiber-reinforced slag-based geopolymer composites can be applied as precast TLSs.

Rheology Control of Cement Paste for Applying ECC Produced with Slag Particles to Self-Consolidating and Shotcreting Process (고로슬래그 미분말이 혼입된 자기충전 및 숏크리트용 ECC의 개발을 위한 시멘트풀 레올로지 제어)

  • Park, Seung-Bum;Kim, Jeong-Su;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.20 no.1
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    • pp.67-75
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    • 2008
  • An engineered cementitious composite produced with slag particles (Slag-ECC) had been developed based on micromechanical principle. Base grain ingredients were properly selected, and then the mixture proportion was optimized to be capable of achieving robust tensile ductility in the hardened state. The rheological design is performed in the present study by optimizing the amount of admixtures suitable for self-consolidating casting and shotcreting process in the fresh state. A special focus is placed on the rheological control which is directly applicable to the construction in field, using prepackaged product with all pulverized ingredients. To control the rheological properties of the composite, which possesses different fluid properties to facilitate two types of processing (i.e., self-consolidating and shotcreting processing), the viscosity change of the cement paste suspensions over time was initially investigated, and then the proper dosage of the admixtures in the cement paste was selected. The two types of mixture proportion were then optimized by self-consolidating & shotcreting tests. A series of self-consolidating and shotcreting tests demonstrated excellent self-consolidation property and sprayability of the Slag-ECC. The rheological properties altered through this approach were revealed to be effective in obtaining Slag-ECC hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension, allowing the readily achievement of the desired function of the fresh Slag-ECC. These ductile composites with self-consolidating and shotcreting processing can be broadly utilized for a variety of applications, e.g., in strengthening seismic resistant structures with congested reinforcements, or in repairing deteriorated infrastructures by shotcreting process.

Experimental Study on Behavior of Confined Concrete with Electric Arc Furnace Oxidizing Slag Aggregates (전기로 산화 슬래그 골재를 사용한 콘크리트의 횡 구속 거동에 관한 실험적 연구)

  • Kim, Sang-Woo;Lee, Jung-Mi;Lee, Yong-Jun;Jung, You-Jin;Kim, Kil-Hee
    • Journal of the Korea Concrete Institute
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    • v.23 no.2
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    • pp.195-201
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    • 2011
  • This paper estimates the structural performance of spirally confined concrete having electric arc furnace (EAF) oxidizing slag aggregates. The EAF oxidizing slag is a by-product generated from iron and steel industry. The EAF oxidizing slag have been largely put to low-value-added uses due to its expansive properties of the free-CaO and free-MgO. Recently, this problem has been solved by the advances in steelmaking technology and thereby stabilizing EAF oxidizing slag aggregate. To verify the application of the EAF oxidizing slag aggregate to the structural concrete usage, a total of 27 cylindrical specimens with a diameter of 150 mm and a height of 300 mm were cast and tested. The test parameters were aggregate type and spiral reinforcement yield strength. Experimental results showed that the structural performance of specimens with EAF oxidizing slag aggregates was equivalent to that of confined concrete with natural aggregates.

Viscosity of Coal Slags under Gasification Conditions (가스화 조건에서 탄종에 따른 석탄 슬래그 점도 거동)

  • 문인식;조철범;오명숙
    • Journal of Energy Engineering
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    • v.11 no.2
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    • pp.149-159
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    • 2002
  • In the entrained flow gasifiers, the slag viscosity is an important parameter determining the operation conditions. The slag viscosities of 9 coals, which were selected and tested as possible gasification feedstock in Korea, were measured in a high temperature slag viscometer under gasification conditions. The type and size of crystalline phases that were known to affect the slag viscosity behavior were also determined. The slag samples were obtained from the IEA dry-feed gasifier. The slags of Alaska Usibelli, Curragh, Kideco, Adaro, Denisovsky, Baiduri and Drayton coals showed the behavior of crystalline slags, while those of Datong and Cypurus glassy slags. When a recommended minimum operating temperature was arbitrarily defined as $T_{1000}$poise/+$50^{\circ}C$ for glassy slags and $T_{cv}$ +$50^{\circ}C$ for crystalline slags, the Drayton slag required the lowest temperature, while Denisovsky slag required the highest. All the slags contained C $r_2$ $O_3$ from the refractory. The crystalline slags with $T_{cv}$ at around 132$0^{\circ}C$ contained large anorthites as the major crystalline phase that would have caused the rapid inrease in viscosity. Denisovsky slag contained many pores which were formed by $O_2$ from F $e_{x}$O reduction..

Diverse Application of ECC Designed with Ground Granulated Blast Furnace Slag

  • Kim, Jeong-Su;Kim, Yun-Yong;Kim, Jin-Keun
    • International Journal of Concrete Structures and Materials
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    • v.1 no.1
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    • pp.11-18
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    • 2007
  • In the recent design of high ductile engineered cementitious composites (ECC), optimizing both processing and mechanical properties for specific applications is critical. This study employs a method to develop useful ECC produced with slag particles (slag-ECC) in the field, which possesses different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or spray processing). Control of rheological modulation was regarded as a key factor to allow the performance of the desired processing while retaining the ductile material properties. To control the rheological properties of the composite, the basic slag-ECC composition was initially obtained, determined based on micromechanics and steady-state cracking theory. The stability and consequent viscosity of the suspensions were then mediated by optimizing the dosage of the chemical and mineral admixtures. The rheological properties altered through this approach were revealed to be effective in obtaining ECC-hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension, allowing the readily achievement of the desired function of the fresh ECC.

Prediction of Slag Behavior in an Entrained Flow Coal Gasifier for IGCC (IGCC용 분류층 석탄가스화기 내부에서의 슬래그 거동 예측)

  • Chung, Jaehwa;Chi, Junhwa;Lee, Joongwon;Kim, Simoon;Seo, Seokbin;Park, Hoyoung
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.75.2-75.2
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    • 2011
  • 고온고압에서 운전되는 IGCC용 분류층 석탄가스화기는 석탄에 포함된 회 성분을 대부분 용융 슬래그 형태로 가스화기 벽을 타고 흘러내리게 하여 가스화기 하부로 배출시킨다. 이러한 용융 슬래그를 원활하게 배출시키는 것은 가스화기의 안정적인 운전에 있어서 매우 중요하다. 본 연구에서는 슬래그 층 내의 물질수지, 운동량 및 에너지 보존을 고려하여 석탄가스화기내의 슬래그 거동을 해석할 수 있는 모델 식을 유도하였다. 유도된 슬래그 거동 모델 식들을 적용하고 가스화기의 형상을 고려하여 가스화기 내부에서의 슬래그 거동을 해석하였다. 또한 슬래그 물성치들인 슬래그 점도, 슬래그 비열, 슬래그 밀도, 슬래그 열전달 계수 등을 슬래그의 조성 변화에 따라 별도로 산정하여 슬래그 해석의 입력 데이터로 사용하였다. 슬래그에 첨가되는 석회석의 비율을 해석의 주요 변수로 사용하여 가스화기 하부에서 용융 슬래그 및 고체 슬래그 두께, 용융 슬래그 층 내부에서의 슬래그 점도분포 및 슬래그 속도분포 등 슬래그 거동의 주요 특성들을 예측하였다. 해석결과로 석탄에 석회석의 첨가량을 증가시키면 슬래그의 임계점도온도(temperature of critical viscosity)와 점도가 낮아지므로 가스화기 벽면에서의 용융 슬래그의 유동속도는 빨라지며, 고체 슬래그와 용융 슬래그의 두께가 감소하는 것을 정량적으로 확인할 수 있었다.

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