• Title/Summary/Keyword: Slag behavior

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Compressive Behavior of Reinforced Nylon Fiber Slag-CB (나일론 섬유 보강 Slag-CB의 압축거동 특성)

  • Younkyoung Lee;Taeyeon Kim;Jongkyu Lee;Youngsoo Joo;Bongjik Lee
    • Journal of the Korean GEO-environmental Society
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    • v.24 no.11
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    • pp.5-10
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    • 2023
  • Slag-CB is widely used in various fields that require groundwater control. It is a type of CB where a portion of the cement mixed with CB is replaced with GGBS. In general, Slag-CB has the advantage of long-term improvement in compressive strength, permeability, durability, and chemical resistance as the GGBS replacement ratio increases. However, there are problems such as decreased flexibility and resistance to deformation of the cut-off walls, as well as brittleness upon failure. To address these problems, some quality standards recommend designing Slag-CB with lower strength, which makes it challenging to apply high-strength Slag-CB with a high GGBS replacement ratio in the field.In this study, we aimed to improve the flexibility and resistance to deformation of Slag-CB to prevent brittle failure and improve the field applicability of Slag-CB. To achieve this, we evaluated the compressive behavior of nylon fiber-reinforced Slag-CB and proposed measures for enhancing the flexibility and resistance to deformation of Slag-CB.

Analysis of Slag Behavior near the Slag Tap in an Entrained Flow Coal Gasifier (분류층 석탄가스화기 하부 슬래그 탭 부근의 슬래그 거동 해석)

  • Chung, Jae-Hwa;Chi, Jun-Hwa;Lee, Joong-Won;Seo, Seok-Bin;Kim, Ki-Tae;Park, Ho-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.6
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    • pp.913-924
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    • 2011
  • A steady-state analysis has been conducted to predict the behavior of the slag layer in the entrained-flow slagging coal gasifier. The analysis takes into consideration the composition dependent slag properties such as density, viscosity, heat capacity, thermal conductivity, and temperature of critical viscosity. The amount of added flux to the design coal and the variation of syngas temperature inside the gasifier have been adopted as calculation parameters. The predicted results are the local thickness of the molten and the solid slag layers, and the slag viscosity and the velocity distribution across the molten slag layer along the gasifier wall near the slag tap.

Tensile strain-hardening behaviors and crack patterns of slag-based fiber-reinforced composites

  • Kwon, Seung-Jun;Choi, Jeong-Il;Nguyen, Huy Hoang;Lee, Bang Yeon
    • Computers and Concrete
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    • v.21 no.3
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    • pp.231-237
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    • 2018
  • A strain-hardening highly ductile composite based on an alkali-activated slag binder and synthetic fibers is a promising construction material due to its excellent tensile behavior and owing to the ecofriendly characteristics of its binder. This study investigated the effect of different types of synthetic fibers and water-to-binder ratios on the compressive strength and tensile behavior of slag-based cementless composites. Alkali-activated slag was used as a binder and water-to-binder ratios of 0.35, 0.45, and 0.55 were considered. Three types of fibers, polypropylene fiber, polyethylene (PE) fiber, and polyparaphenylene-benzobisethiazole (PBO) fiber, were used as reinforcing fibers, and compression and uniaxial tension tests were performed. The test results showed that the PE fiber series composites exhibited superior tensile behavior in terms of the tensile strain capacity and crack patterns while PBO fiber series composites had high tensile strength levels and tight crack widths and spacing distances.

Effects of critical viscosity temperature and flux feeding ratio on the slag flow behavior on the wall of a coal gasifier (석탄 가스화시 회분의 임계점도온도 및 플럭스 비율 변화에 따른 벽면 슬래그 거동 특성 분석)

  • Ye, Insoo;Ryu, Changkook;Kim, Bongkeun
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.21-24
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    • 2014
  • In the entrained-flow coal gasifier, coal ash turns into a molten slag most of which deposits onto the wall to form liquid and solid layers. Critical viscosity refers to the viscosity at the interface of the two layers. The slag layers play an important role in protecting the wall from physical/chemical attack from the hot syngas and in continuously discharging the ash to the slag tap at the bottom of the gasifier. For coal with high ash melting point and slag viscosity, CaO-based flux is added to coal to lower the viscosity. This study evaulates the effect of critical viscosity temperature and ash/flux ratio on the slag behavior using numerical modelling in a commercial gasifier. The changes in the slag layer thickness, heat transfer rate, surface temperature and velocity profiles were analyzed to understand the underlying mechanism of slag flow and heat transfer.

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Experimental and Numerical Analysis of Warm Mix Asphalt Pavement prepared using Steel Slag and RAP (제강슬래그와 폐아스팔트를 활용한 중온 아스팔트 포장의 거동 분석)

  • Lee, Hojoung;Jang, Dongbok;Kim, Hyunwook;Kim, In-TaI;Kim, Kibyung;Lee, Jaehoon
    • International Journal of Highway Engineering
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    • v.19 no.2
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    • pp.55-65
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    • 2017
  • PURPOSES : This study aimed to analyze the experimental and numerical behavior of warm mix asphalt pavement prepared using steel slag and RAP and to conduct economic analysis of pavement construction. METHODS : For developing high performance asphalt pavement, we performed three evaluations: fundamental analysis, experimental testing, and 3D finite element analysis. In particular, 3D finite element analysis was conducted on several pavement structures by adopting the results of experimental tests. RESULTS : Through the various evaluations, it was established that steel slag was effective for use as asphalt mixture aggregate. Moreover, asphalt mixture constituting steel slag and RAP demonstrated higher performance behavior compared with conventionally used asphalt mixture. Furthermore, based on the 3D FE modeling, we established that the developed asphalt pavement constituting steel slag and RAP can be utilized for thin layer pavement with comparable performance behavior. CONCLUSIONS :Warm mix asphalt pavement prepared using steel slag and RAP is more competitive and economic compared to hot-mix asphalt pavement. Moreover, it can be applied for preparing thin layer asphalt pavements with reasonable performance. The developed warm mix asphalt pavement prepared using steel slag and RAP can be an alternative pavement type with competitive performance based on the reasonable economic benefit it provides.

Corrosion Behavior of Dolomite Clinkers by Slag (Slag에 의한 돌로마이트 클링커의 침식거동)

  • 박재원;홍기곤
    • Journal of the Korean Ceramic Society
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    • v.36 no.1
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    • pp.30-35
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    • 1999
  • For dolomite clinkers used as stamp materials, the corrostion behavior of those by slag was inverstigated between 1550$^{\circ}C$ and 1650$^{\circ}C$. Fe2O3 among slag components was selectively penetrated into the grain boundaries of dolomite clinkers. In hot face, the magnesioferrite was preferentially formed by Fe2O3 component contained in dolomite clinker rather than Fe2O3 of slag. The corrosion steps of dolomite clinkers by slag were found as follows ; (1) The dicalciumferrite was formed by the reaction of the calcia within dolomite clinkers with Fe2O3 of slag. (2) The magnesia within dolomite clinkers reacted with the dicalciumferrite to from magnesioferrite and the residual calcia within dolomite clinkers reacted with the dicalciumferrite to form magnesioferrite and the residual calcia was dissolved into slag. (3) The magnesioferrite was corroded by CaO-SiO2 compounds of slag. With the temperature of slag increased, the magnesioferrite layer in hot face was decreased for dolomite clinker without Fe2O3 while the layer thickness and grain sizes of magnesioferrite was increased for dolomite clinker with Fe2O3.

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Expansion behavior of low-strength steel slag mortar during high-temperature catalysis

  • Kuo, Wen-Ten;Shu, Chun-Ya
    • Computers and Concrete
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    • v.16 no.2
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    • pp.261-274
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    • 2015
  • This study established the standard recommended values and expansion fracture threshold values for the content of steel slag in controlled low-strength materials (CLSM) to ensure the appropriate use of steel slag aggregates and the prevention of abnormal expansion. The steel slags used in this study included basic oxygen furnace (BOF) slag and desulfurization slag (DS), which replaced 5-50% of natural river sand by weight in cement mixtures. The steel slag mortars were tested by high-temperature ($100^{\circ}C$) curing for 96 h and autoclave expansion. The results showed that the effects of the steel slag content varied based on the free lime (f-CaO) content. No more than 30% of the natural river sand should be replaced with steel slag to avoid fracture failure. The expansion fracture threshold value was 0.10%, above which there was a risk of potential failure. Based on the scanning electron microscopy (SEM) analysis, the high-temperature catalysis resulted in the immediate extrusion of peripheral hydration products from the calcium hydroxide crystals, leading to a local stress concentration and, eventually, deformation and cracking.

Development of transient-state simulation model for slag flow on the wall of an entrained coal gasifier (분류층 가스화기 벽면의 슬래그거동에 대한 비정상해석 모델 개발)

  • Kim, Mukyeong;Ye, Insoo;ryu, Changkook
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.197-200
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    • 2015
  • Understanding the slag flow behavior is important in an entrained coal gasifier for its influence of ash discharge and wall heat transfer rate. This study presents a new model to predict the transient behavior of the liquid and solid slag layers. Unlike the previous steady-state model, the solid slag layer was included in solving the governing equations in order to identify the temporal and spatial transformation between the solid-liquid slag, rather than treating the solid region as a boundary condition of the liquid layer. The performance of the new model was evaluated for changes in the slag deposition rate (${\pm}10%$) and gas temperature (${\pm}50K$) in a simple cylindrical gasifier. The results show that the characteristic times to reach a new steady-state ranged between 80 s to 180s for the changes in the two parameters. Because the characteristic times of the gasifier temperature and slag deposition rate by changes in the coal type and/or operating conditions would be almost instantaneous, the time-scale for the slag thickness at the bottom of the gasifier to stabilize was much larger.

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Hydrogen Behavior in the Steelmaking Process (제강공정에서 수소의 거동)

  • Shim, Sang-chul;Cho, Jung-wook;Hwang, Sang-taek;Kim, Kwang-chun
    • Korean Journal of Metals and Materials
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    • v.46 no.10
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    • pp.662-671
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    • 2008
  • The behavior of hydrogen in the steel making process was investigated. The relation between the composition of ladle slag and hydrogen concentration in molten steel was considered. The hydrogen distribution ratio between ladle slag and molten steel was increased with increasing basicity of the slag; it was about 20 when the basicity of slag was 15. Hydroxyl capacity measured from the hydrogen distribution ratio between slag and the molten steel was comparatively corresponding to the value of hydroxyl capacity measured by the equilibrium reaction of slag and $H_2O$ gas. However, it is considerably different from the value calculated by regular solution model. The influence of hydrogen on a sticking type breakout is considered. The effect of hydrogen and $H_2O$ gas on the crystallization behavior of mold powder was investigated by DHTT (Dual hot thermocouple technique). As a result, it was proved that mold powder could be crystallized by $H_2O$ gas in the atmosphere. Therefore, it is concluded that $H_2O$ gas in the atmosphere can be a possible cause of the sticking type breakout that occasionally occurs in the continuous casting process.

Effect of Alloying Elements on the Microstructure and High Temperature Oxidation Behavior of the Electro-Slag Remelted Fe-22Cr-5Al Alloy (일렉트로 슬래그로 재용해한 Fe-22Cr-5Al 합금의 미세조직 및 고온 산화 거동에 미치는 첨가 원소의 영향)

  • Kim, Moon-Hyun;Lee, Jeong-Keun;Joo, Dae-Heon;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.22 no.6
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    • pp.293-298
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    • 2002
  • The effects of alloying elements added on the microstructure and high temperature oxidation behavior of the electro-slag remelted Fe-22Cr-5Al alloy were investigated. The amount of casting defect was makedly reduced by the electro-slag remelting. The electro-slag remelted ingot had a directionally solidified structure and cleaner surface than that of air-melted one. The high temperature oxidation reststance was greatly improved by the addition of Be and Zr.