• 제목/요약/키워드: Skin Pass Rolling

검색결과 11건 처리시간 0.027초

열연 강판의 정정공정에 따른 재질변화 예측기술 (Mechanical Property Variations of the Strip in the Skin Pass Process after Hot Rolling)

  • 이중형;김홍준;구진모;이재곤
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.211-214
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    • 2008
  • The Mechanical properties of steel in hot strip mill were associated with the various rolling conditions such as alloy composition, plastic deformation, cooling history and so on. After coiling process of strip which is the end of hot rolling process, the coil can be the final product or can be applied by another process, that is, cold rolling or skin pass rolling with the additional changes of mechanical properties. Skin pass rolling process with the small reduction affects the mechanical properties of the strip. Because many kinds of hot strips are delivered to the customers after the skin pass process, it is important for us to know the skin pass effects for the mechanical properties of the hot rolling strip. In this study, the variations of mechanical properties of the strip after the skin pass rolling will be discussed. Then, the mathematical model will be proposed for the prediction of mechanical properties of the final products with the comparison between measured and calculated values.

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고강도강의 냉간 조질 압연 시 호일 압연이론을 이용한 압연하중의 예측 (Roll Force Prediction of High-Strength Steel Using Foil Rolling Theory in Cold Skin Pass Rolling)

  • 송길호;정제숙
    • 대한기계학회논문집A
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    • 제37권2호
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    • pp.271-277
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    • 2013
  • 냉간압연 및 소둔공정에서의 조질압연 과정은 강종별로 적정 연신율을 부여함으로서 프레스 가공시 항복점 연신 현상을 제거해주는 중요한 공정이다. 적정 연신율 확보를 위해서는 강종별, 사이즈별 정확한 압연하중 예측이 필수이다. 열간 및 냉간압연과는 달리 조질압연에서는 2%이내의 연신율을 부과하는 공정이므로 압연하중 작용 시 롤 바이트 내 에서의 롤의 탄성변형 거동이 복잡하여 정확한 압연하중을 예측하기가 어려워 예측모델이 정립되어 있지 않다. 그럼에도 불구하고 최근 인장강도 590MPa 급 이상의 자동차용 고강도강 개발이 가속화 됨에 따라 조질압연시 정확한 압연하중의 예측은 더욱더 중요하게 되었다. 따라서 본 연구에서는 조질 압연 시 롤 바이트 내에서 롤의 변형거동이 유사하다고 알려져 있는 호일(foil)압연 이론 식을 이용해 조질 압연 시 전체 생산 강종을 대상으로 압연하중 예측 가능성에 대해 검토하였다. 그 결과 인장강도 350MPa 이상 980MPa 이하의 강종에 대해서는 non circular model 이 circular 모델보다 압연하중 예측 정도가 우수하며, 이 영역에서 압연하중 예측 모델로의 적용이 가능함을 확인하였다.

3차원 유한요소법에 기초한 조질 압연 공정 해석 - Part I : 유한요소해석 (3D Finite Element-based Study on Skin-pass Rolling - Part I : Finite Element Analysis)

  • 윤성진;황상무
    • 소성∙가공
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    • 제25권2호
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    • pp.130-135
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    • 2016
  • Rolled products often have residual stresses or strip waves that are beyond the customer’s tolerance. To resolve this problem, skin-pass rolling is widely used during post-processing of such products. Because a short contact length compared to the strip width is a characteristic of skin-pass rolling, several numerical analyses have been previously conducted based on a two-dimensional approach. In the current study, a series of simulations was conducted using numerical analysis of three-dimensional elastic-plastic finite element method.

조질압연에서의 연신율제어를 위한 set-up 모델 개발 (Development of Set-up Model for Elongation Control in Steel Skin Pass Mill)

  • 이원호
    • 소성∙가공
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    • 제10권2호
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    • pp.130-136
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    • 2001
  • The mathematical set-up model was developed to reduce the mechanical property deviation in annealed and slightly rolled steel strip. The mechanical peculiarities of skin pass rolling process, such as high friction value and non-circular contact arc, low reduction and non-negligible entry and exit elastic zones as well as central restricted deformation zone are all taken into account. The deformation of work rolls is calculated with the influence function method and arbitrary contact arc shape is permitted. The strip deformation is modeled by slab method and the entry and exit elastic deformation zones are included. The strip restricted deformation zone near the neutral point is also considered. It was revealed that the new model has better accuracy than present regression model by statistical analysis with actual mill rolling data.

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3차원 유한요소법에 기초한 조질 압연 공정 해석 - Part II : 모델 개발 (3D Finite Element-based Study on Skin-pass Rolling - Part II : Development of the Model)

  • 윤성진;황상무
    • 소성∙가공
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    • 제25권2호
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    • pp.136-140
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    • 2016
  • Although the finite element method is a good tool to analyze skin-pass rolling, it is hard to be applied in the field because of its long calculation time. In the current study, simple numerical models were developed for the prediction of roll force and residual stress profiles along the strip width. These models are based on finite element analysis and a coupled solution of Sims’ equation and Hitchcock’s formula. The results indicate that plastic strains can be represented as in simple equations of the deformed roll profile and the initial thickness of the strip.

조질 압연기의 동적 모델링과 제어시스템 분석 (Dynamic Modeling and Analysis of Control Systems for Skin Pass Mill)

  • 이규택;이원호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.316-316
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    • 2000
  • SPM dynamic model was developed by using Bland & Ford formulas considered elastic zone in roll gap, gauge meter equation, tension equation, speed equation and actuator models. And SPM controllers of the field were done model ing. It was shown the efficiency of constant tension, rol1ing force and elongation controllers by the simulation program and it was recommended the proper gain to the controllers of the field.

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강판의 연신율제어를 위한 Set-Up 모델 개발 (Development of set-up model for elongation control in steel skin pass mill)

  • 이원호;이규택;류율리
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.317-317
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    • 2000
  • The mathematical set-up model was developed to reduce the mechanical property deviation in annealed and slightly rolled steel strip. The mechanical peculiarities of temper rolling process, such as high friction value and non-circular contact arc, Low reduction and non-negligible entry and exit elastic zones as well as central restricted deformation zone are all taken into account. The deformation of work rolls is calculated with the influence function method and arbitrary contact arc shape is permitted. The strip deformation is modeled by slab method and the entry and exit elastic deformation zones are included. The restricted deformation Bone near the neutral point is also considered. It was revealed that the new model has better accuracy than present regression model by statistical analysis with actual mill rolling data.

  • PDF