• Title/Summary/Keyword: Skin/Stiffener

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Experimental Debonding Failure Behaviors of Composite Skin-Stiffener Bonded Specimens (복합재료 스킨-보강재 접합 시편의 파손 특성에 대한 시험 연구)

  • Kim, Kwang-Soo;An, Jae-Mo;Jang, Young-Soon;Yi, Yeong-Moo
    • Composites Research
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    • v.20 no.6
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    • pp.8-14
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    • 2007
  • Debonding failure characteristics of the composite skin-stiffener specimens were experimentally investigated. The influences of bonding methods, types of stiffener shape and various secondary bonding parameters were evaluated. Present test results combined with the previous test results[1] showed that the failure displacement of the skin-stiffener specimens well evaluates the skin-stiffener debonding failure strength of the composite stiffened panels. The specimens with an open type stiffener had lower bending stiffness and larger failure displacement than those with a closed type stiffener. Secondary bonding and co-curing with adhesive had better failure strength than co-curing without adhesive film. Secondary bonded specimens failed by adhesive failure and co-cured specimens failed by delamination failure. As the bondline thickness was thinner, the skin-stiffener specimens had higher failure strength. The fillets had no influence on failure strength of the specimens. The influence of the surface roughness was shown according to types of stiffener shape.

Debonding and Postbuckling Failure Characteristics of Composite Stiffened Panels (복합재 보강패널의 분리파손 및 좌굴 후 강도 특성)

  • Kim, Kwang-Soo;Yoo, Jae-Seok;An, Jae-Mo;Jang, Young-Soon;Yi, Yeong-Moo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.59-63
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    • 2005
  • Compression tests were performed for six types of hat stiffened composite panels with different bonding methods and stiffener section shapes. Six panels showed similar behaviors in buckling and post-buckling region before a skin-stiffener separation failure occurred. The skin-stiffener separation failures occurred in the panels with closed type stiffeners regardless of bonding methods, but not in the panels with open type stiffeners. The separation failures not only reduced the postbuckling strength but also changed buckling mode and postbuckling stiffness. All the separation failures were initiated at the stiffener flange edges closest to skin buckling crests. The co-cured or secondary bonded panels with open type stiffeners had the largest structural performance. Because the post-buckling strength and performance of the composite stiffened panels are reduced by the separation failure, it is important to find bonding methods, stiffener types and manufacturing parameters for preventing of the separation failure.

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Characterization of Fracture Behavior in Repaired Skin/Stiffener Structure with an Inclined Central Crack

  • Chung, Ki-Hyun;Yang, Won-Ho;Heo, Sung-Pil
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.599-608
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    • 2002
  • Finite element analysis for the stress intensity factor (SIF) at the skin/stiffener structure with inclined central crack repaired by composite stiffened panels is developed. A numerical investigation was conducted to characterize the fracture behavior and crack growth behavior at the inclined crack. In order to investigate the crack growth direction, maximum tangential stress (MTS) criterion are used. Also, this paper is to study the performance of the effective bonded composite patch repair of a plate containing an inclined central through-crack. The main objective of this research is the validation of the inclined crack patching design. In this paper, the reduction of stress intensity factors at the crack-tip and prediction of crack growth direction are determined to evaluate the effects of various non-dimensional design parameter including; composite patch thickness and stiffener distance. We report the results of finite element analysis on the stiffener locations and crack slant angles and discuss them in this paper. The research on cracked structure subjected to mixed mode loading is accomplished and concludes that more work using a different approaches is necessary. The authors hope the present study will aid those who are responsible for the repair of damaged aircraft structures and also provide general repair guidelines.

Postbuckling Failure Characteristics of Composite Stiffened Panels (복합재 보강패널의 좌굴 후 파손 특성)

  • Kim, Gwang-Su;Lee, Yeong-Mu;Jang, Yeong-Sun;Yu, Jae-Seok;An, Jae-Mo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.3
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    • pp.37-43
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    • 2006
  • Six types of hat stiffened composite panels were manufactured with different bonding methods and stiffener section shapes and compression testing of these panels were performed. The panels showed similar behaviors in bucking and postbuckling region before a skin-stiffener separation failure occurred. Although all the separation failures occurred at the same locations of stiffener flanges close by skin buckling crests, the separation loads, separation failure growth behaviors and final collapse loads were different with respect to bonding methods and stiffener section shapes. As the separation failure initiated early and propagated larger area, collapse loads and structural efficiency of the panels decreased.

A Fracture Mechanics Analysis of Bonded Repaired Skin/Stiffener Structures with Inclined Central Crack (경사균열을 갖는 Skin/Stiffener 구조물의 보수에 의한 균열의 파괴역학적 거동)

  • Chung, Ki-Hyun;Yang, Won-Ho;Kim, Cheol;Heo, Sung-Pil;Ko, Myung-Hoon
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.292-297
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    • 2001
  • Composite patch repair of cracked aircraft structures has been accepted as one of improving fatigue life and attaining better structural integrity. Analysis for the stress intensity factor at the skin/stiffener structure with inclined central crack repaired by composite stiffened panels are developed. A numerical investigation was conducted to characterize the fracture behavior and crack growth behavior. In order to investigate the crack growth direction, maximum tangential stress(MTS) criteria is used. The main objective of this research is the validation of the inclined crack patching design. In this paper, the reduction of stress intensity factors at the crack-tip and prediction of crack growth direction are determined to evaluate the effects of various non-dimensional design parameter including; composite patch thickness and stiffener distance. The research on cracked structure subjected to mixed mode loading is accomplished and it is evident that more work using different approaches is necessary.

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Optimum arrangement of stiffener on the buckling behaviour of stiffened composite panels with reinforced elliptical cutouts subjected to non-uniform edge load

  • Kalgutkar, Akshay Prakash;Banerjee, Sauvik;Rajanna, T.
    • Steel and Composite Structures
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    • v.42 no.4
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    • pp.427-446
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    • 2022
  • Cutouts in the beams or plates are often unavoidable due to inspection, maintenance, ventilation, structural aesthetics purpose, and sometimes to lighten the structures. Therefore, there will be a substantial reduction in the strength of the structure due to the introduction of the cutouts. However, these cutouts can be reinforced with the different patterns of ribs (stiffener) to enhance the strength of the structure. The present study highlights the influence of the elliptical cutout reinforced with a different pattern of ribs on the stability performance of such stiffened composite panels subjected to non-uniform edge loads by employing the Finite element (FE) technique. In the present formulation, a 9-noded heterosis element is used to model the skin, and a 3-noded isoparametric beam element is used to simulate the rib that is attached around a cutout in different patterns. The displacement compatibility condition is employed between the plate and stiffener, and arbitrary orientations are taken care by introducing respective transformation matrices. The effect of shear deformation and rotary inertia are incorporated in the formulation. A new mesh configuration is developed to house the attached ribs around an elliptical cutout with different patterns. Initially, a study is performed on the panels with different stiffener schemes for various ply orientations and for different stiffener depth to width ratios (ds/bs) to determine an optimal stiffener configuration. Further, various parametric studies are conducted on an obtained optimal stiffened panel to understand the effect of cutout size, cutout orientation, panel aspect ratio, and boundary conditions. Finally, from the analysis, it can be observed that the arrangement of the stiffener attached to a panel has a major impact on the buckling capacity of the stiffened panel. The stiffener's depth to width ratio also significantly influences the buckling characteristic.

Optimal Design of Skin and Stiffener of Stiffened Composite Shells Using Genetic Algorithms (유전자 기법을 이용한 복합재 보강구조물 외피 및 보강재의 적층각 최적설계)

  • Yoon, I.S.;Choi, H.S.;Kim, C.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.233-236
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    • 2002
  • An efficient method was developed in this study to obtain optimal stacking sequences, thicknesses, and minimum weights of stiffened laminated composite shells under combined loading conditions and stiffener layouts using genetic algorithms (GAs) and finite element analyses. Among many parameters in designing composite laminates determining a optimal stacking sequence that may be formulated as an integer programming problem is a primary concern. Of many optimization algorithms, GAs are powerful methodology for the problem with discrete variables. In this paper the optimal stacking sequence was determined, which gives the maximum critical buckling load factor and the minimum weight as well. To solve this problem, both the finite element analysis by ABAQUS and the GA-based optimization procedure have been implemented together with an interface code. Throughout many parametric studies using this analysis tool, the influences of stiffener sizes and three different types of stiffener layouts on the stacking sequence changes were throughly investigated subjected to various combined loading conditions.

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Optimal Design of the Composite Hat-shaped Stiffeners for Simplified Wing Box with Embedded Array Antenna (어레이 안테나 장착을 위한 단순화된 주익 구조의 복합재 모자형 보강재 최적설계)

  • Park, Sunghyun;Kim, In-Gul;Lee, Seokje;Jun, Oo-Chul
    • Composites Research
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    • v.25 no.6
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    • pp.224-229
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    • 2012
  • The structural performance is degraded in case of embedding the array antenna for reconnaissance and surveillance into the wing skin structures. In this paper, the optimal design for the thickness of composite hat-shaped stiffener which is reinforced embedded array antenna on the simplified composite wing box was conducted. To select the basic shape of hat-shaped stiffener, structural analysis was carry out using the commercial finite element analysis program while changing the web slope and flange length of hat-shaped stiffener. The optimal thickness of the composite hat-shaped stiffeners was determined by using commercial optimization program such as VisualDOC and commercial FEA program with considering stresses and buckling constraints.

A Study on Prediction of Fatigue Damage Crack Growth for Stiffener Bonded Composite Laminate Panel (보강재 본딩접합 복합재 적층판구조 피로손상 균열진전 수명예측에 대한 연구)

  • Kwon, Jung-Ho;Jeong, Seong-Moon
    • Composites Research
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    • v.26 no.2
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    • pp.79-84
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    • 2013
  • The prediction and analysis procedure of fatigue damage crack growth life for a stiffener bonded composite laminate panel including center hole and edge notch damage, was studied. It was performed on the basis of fatigue damage growth test results on a laminated skin panel specimens and the analysis results of stress intensity factor for the stiffener bonded composite panel. According to the comparison between experimental test and prediction results of fatigue damage growth life, it was concluded that the residual strength and damage tolerance assessment can be carried out along to the edge notch crack growth.

Multi-Objective Design Optimization of Composite Stiffened Panel Using Response Surface Methodology

  • Murugesan, Mohanraj;Kang, Beom-Soo;Lee, Kyunghoon
    • Composites Research
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    • v.28 no.5
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    • pp.297-310
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    • 2015
  • This study aims to develop efficient composite laminates for buckling load enhancement, interlaminar shear stress minimization, and weight reduction. This goal is achieved through cover-skin lay-ups around skins and stiffeners, which amplify bending stiffness and defer delamination by means of effective stress distribution. The design problem is formulated as multi-objective optimization that maximizes buckling load capability while minimizing both maximum out-of-plane shear stress and panel weight. For efficient optimization, response surface methodology is employed for buckling load, two out-of-plane shear stresses, and panel weight with respect to one ply thickness, six fiber orientations of a skin, and four stiffener heights. Numerical results show that skin-covered composite stiffened panels can be devised for maximum buckling load and minimum interlaminar shear stresses under compressive load. In addition, the effects of different material properties are investigated and compared. The obtained results reveal that the composite stiffened panel with Kevlar material is the most effective design.