• Title/Summary/Keyword: Sintering process

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Enhanced Densification and Hardness of Titanium Bodies Sintered by Advanced Hydrogen Sintering Process

  • Oh, Jung-Min;Koo, Ja-Geon;Lim, Jae-Won
    • Metals and materials international
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    • v.24 no.6
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    • pp.1303-1308
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    • 2018
  • A new sintering technique for enhancing a densification and hardness of sintered titanium body by supplying hydrogen was developed (Hydrogen Sintering Process, HSP). The HSP was developed by only injecting hydrogen into an argon atmosphere during the core time. As a result, sound titanium sintered bodies with high density and hardness were obtained by the HSP. In addition, a pore size and number of the HSP specimens were smaller than those of the argon atmosphere specimen. It was found that the injecting hydrogen into the argon atmosphere by HSP can prevent the formation of oxide layers, resulting in enhanced densification and hardness.

A Study on the Degradation Mechanism of ZnO Ceramic Varistor Manufactured by Ambient Sintering-Process (분위기 소결공정에 의해 제조된 ZnO 세라믹 바리스터의 열화기구 연구)

  • 소순진;김영진;박춘배
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.5
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    • pp.383-389
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    • 2000
  • The relationship between the DC degradation characteristics of the ZnO varistor and the ambient sintering-process is investigated in this study. ZnO varistors made o matsuoka’s composition were fabricated by standard ceramic techniques. The ambient sintering-process is performed at the extraordinary electrical-furnace which is equipped with the vacuum system. Gases used in sintering process were oxygen nitrogen argon and air. Using XRD and SEM the phase and microstructure of samples were analyzed respectively. The conditions of DC degradation tests were conducted at 115$\pm$2$^{\circ}C$ for 13 h. Current-voltage analysis is used to determine nonlinear coefficients($\alpha$). Frequency analysis are performed to understand electrical properties as DC degradation test. From above analysis it is found that the ZnO varistor sintered in oxygen atmosphere showed superior properties at the DC degradation test and degradation phenomenon of ZnO varistor is caused by the change of electrical properties in grain boundary. These results are in accordance with Gupta’s degradation model.

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Sintering of the Crankshaft Position Sensor Wheel

  • Park, J.K.;Park, H.S.;Park, J.S.;Song, K.W.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.401-402
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    • 2006
  • All-surface, all-tooth machining and roll forming of cast iron have been used to manufacture the crankshaft position sensor wheel (CPSW). However, these methods pose many problems such as difficult processing, high material cost, and low tooth precision. Thus, we developed a sintered CPSW with an improved detection ability in order to resolve the problems related with the previous methods of manufacturing CPSW by simplifying the process flow and improving tooth precision. The sintering process is introduced in this study. We conducted an experiment to compare the sintered and roll formed products and analyzed the results to evaluate the reliability of the sintering process. Furthermore, we compared and analyzed stress and displacement in the sintered and roll formed products through the "Finite Element Method(FEM)". According to the experimental and FEM results, the sintered product showed satisfactory mechanical properties. It was less expensive to process and lighter and showed better quality than the roll formed product. The results of this study could be applied to design an optimum CPSW using the sintering process.

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The Influence of Production Process Parameters on Properties W-Ag, Mo-Ag Composites

  • Lezanski, Jan;Madej, Marcin
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1200-1201
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    • 2006
  • Attempts have been made to describe the influence of production process parameters on the microstructure and properties of W-Ag and Mo-Ag composites. The compositions of powder mixtures are W+30% Ag and Mo+30%Ag. Silver additions assists densification during sintering by a liquid phase sintering process. The main goal of this work is to compare properties and microstructure of as-sintered and as-infiltrated composites.

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A Study on Burnthrough Point Control in Sintering Process (소결공정에서의 완전 소결점 위치 제어에 관한 연구)

  • Lee, Sang-Jeong;Kim, Jeom-Geun;Go, Myeong-Sam;Gwon, Uk-Hyeon
    • Proceedings of the KIEE Conference
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    • 1985.07a
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    • pp.55-60
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    • 1985
  • A state-space model of a burn through point control system of an industrial sintering process is derived. The model is then used in designing a self-tuning controller which consists of the receding horizon control law and a least-squares prediction algorithm. By applying this adaptive controller to POSCO sintering process IV, satisfactory expermental results have been obtained. Some of these practical results are presented in this paper.

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Development of New Polymer Powders for the Industrial SFF system by using SLS Process (SLS 공정을 이용한 산업용 SFF 시스템용 신소재 고분자분말 개발)

  • Bang, Young-Kil;Choi, Ki-Seop;Park, Chang-Hyun;Kim, Hyung-Il;Lim, Byung-Seok;Kim, Dong-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1404-1409
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    • 2007
  • Polymers for laser sintering were needed in order to fabricate the articles with the three-dimensional duplication equipment of SLS (selective laser sintering) process. The thermal properties, particle size, distribution, and shape of polymer powder had a close relation with the processibility of laser sintering. In this study, we prepared new polymer powders with uniform size and higher bulk density by wet process. Wet process consists of several finely-controlled steps such as dissolution, nucleation, propagation and crystallization. Several additives were added to improve the thermal, rheological, and flow properties.

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Fabrication of Fine-grained Molybdenum Sintered Body via Modified Sintering Process (소결 공정 개선을 통한 미세 결정립 몰리브덴 소결체 제조)

  • Lee, Tae Ho;Kim, Se Hoon;Park, Min Suh;Suk, Myung Jin;Kim, Young Do
    • Korean Journal of Metals and Materials
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    • v.49 no.11
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    • pp.868-873
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    • 2011
  • In this study, the fabrication of ultra fine grained Mo bulk was conducted. $MoO_3$ nanopowders were prepared by a high energy ball-milling process and then reduced at the temperature of $800^{\circ}C$ without holding time in $H_2$ atmosphere. The particle size of Mo nanopowder was ~150 nm and grain size was ~40 nm. The two-step process was employed for the sintering of Mo nanopowder to obtain fine grain size. The densification over 90% could be obtained by the two-step sintering with a grain size of less than 660 nm. For higher density, modified two-step sintering was designed. 95% of theoretical density with the grain size of 730 nm was obtained by the modified two-step sintering.

The influence of the powder sintering the 2nd sintering and the grinding time on superconducting properties of Bi(Pb)SrCaCuO superconductor (Bi(Pb)SrCaCuO 초전도체의 초전도특성에 미치는 분말소결 및 2차성형, 분쇄시간에 따른 영향)

  • 신철기;김영천
    • Electrical & Electronic Materials
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    • v.7 no.4
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    • pp.306-311
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    • 1994
  • In this study, the influence of the powder sintering, the 2nd sinteiing and the grinding time on the Superconducting properties in the Bi(Pb)SiCaCuO Superconductor has been studied. From the analysis of SEM and XRD patterns, it was known that the sample prepared by the process of powder sintering has a porous microstructure with the critical temperature(Tc) below 77K, while the sample prepared by the 2nd sintering has a highly oriented microstructure with the Tc above 100K. The Critical Current Density(Jc) of the sample prepared by the 2nd sintering was better than the sample prepared by the process of powder sinteiing, but it's Jc, was low in practical use. Also, the effect of grinding time from 0[min] to 120[min] was investigated. As the grinding time is increased, the samples degraded from high-Tc phase to low-Tc phase and nonsuperconducting phases.

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Development of Digital 3D Real Object Duplication System and Process Technology (디지털 3차원 실물복제기 시스템 및 공정기술 개발)

  • Lee Won-Hee;Ahn Young-Jin;Jang Min-Ho;Choi Kyung-Hyun;Kim Dong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.183-190
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    • 2006
  • Digital 3D Real Object Duplication System (RODS) consists of 3D Scanner and Solid Freeform Fabrication System (SFFS). It is a device to make three-dimensional objects directly from the drawing or the scanning data. In this research, we developed an office type SFFS based on Three Dimensional Printing Process and an industrial SFFS using Dual Laser. An office type SFFS applied sliding mode control with sliding perturbation observer (SMCSPO) algorithm for control of this system. And we measured process variables about droplet diameter measurement and powder bed formation etc. through experiments. In case of industrial type SFFS, in order to develop more elaborate and speedy system for large objects than existing SLS process, this study applies a new Selective Dual-Laser Sintering (SDLS) process and 3-axis Dynamic Focusing Scanner for scanning large area instead of the existing f lens. In this process, the temperature has a great influence on sintering of the polymer. Also the laser parameters are considered like that laser beam power, scan speed, and scan spacing. Now, this study is in progress to evaluate the effect of experimental parameters on the sintering process.

Study of Thermal Behaviors on sub-50 nm Copper Nanoparticles by Selective Laser Sintering Process for Flexible Applications (선택적 레이저 공정을 이용한 구리 나노 입자의 소결 특징 분석 및 플렉서블 전자 소자 제작 기술 개발에 관한 연구)

  • Gwon, Jin-Hyeong;Jo, Hyeon-Min;Lee, Ha-Beom;Eom, Hyeon-Jin;Go, Seung-Hwan
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.134-134
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    • 2016
  • The effect of different thermal treatments on the sub-50 nm copper nanoparticles is examined in the aspects of chemical, electrical and surface morphology. The copper nanoparticles are chemically synthesized and fabricated for paste-type solution. Simple bar coating method is practiced as a deposition process to form copper thin film on a typical slide glass. Deposited copper thin films are annealed by two different routes: general tube furnace with 99.99 % Ar atmosphere and selective laser sintering process. The thermal behavior of the different thermal-treated copper thin films is compared by SEM, XRD, FT-IR and XPS analysis. In this study, the laser sintering process ensures low annealing temperature, fast working speed and ambient-accessible route. Moreover, the laser-sintered copper thin film shows good electrical property and enhanced chemical stability than conventional thermal annealing process. Consequently, the proposed laser sintering process can be compatible with plastic substrate for flexible applications.

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