• Title/Summary/Keyword: Sintering effect

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Influence of Sintering Condition on Characteristics of $\alpha$-SiC Ceramics ($\alpha$-SiC 소결체의 특성에 미치는 소성조건의 영향)

  • 정두화;김인술;김효준
    • Journal of the Korean Ceramic Society
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    • v.28 no.10
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    • pp.824-830
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    • 1991
  • $\alpha$-SiC(B; 0.4 wt, C; 3 wt%) was sintered in Ar atmosphere from 205$0^{\circ}C$ to 220$0^{\circ}C$ by means of pressureless sintering and gas pressure sintering in order to find optimum sintering condition of $\alpha$-SiC. Mechanical properties and microstructures of sintered bodies were investigated according to sintering method. The effect of sintering condition on sinterability of $\alpha$-SiC was also examined by using the dilatometer. 97.5% and 98.8% of theoretical density were obtained from pressureless sintering and gas pressure sintering of $\alpha$-SiC powder, respectively. And modulus of rupture was measured as 270~350 MPa and 420 MPa respectively.

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Sintering Behavior of 2xxx Series Al alloys with Variation of Sintering Temperature (2xxx Al 합금계 혼합분말의 소결온도에 따른 소결거동)

  • 민경호;김대건;장시영;임태환;김영도
    • Journal of Powder Materials
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    • v.10 no.1
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    • pp.40-45
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    • 2003
  • Sintering behavior of 2xxx series Al alloy was investigated to obtain full densification and sound microstructure. The commercial 2xxx series Al alloy powder. AMB2712, was used as a starting powder. The mixing powder was characterized by using particle size analyzer, SEM and XRD. The optimum compacting pressure was 200 MPa, which was the starting point of the "homogeneous deformation" stage. The powder compacts were sintered at $550~630^{\circ}C$ after burn-off process at $400^{\circ}C$. Swelling phenomenon caused by transient liquid phase sintering was observed below $590^{\circ}C$ of sintering temperature. At $610^{\circ}C$, sintering density was increased by effect of remained liquid phase. Further densification was not observed above $610^{\circ}C$. Therefore, it was determined that the optimum sintering temperature of AMB2712 powder was $610^{\circ}C$.}C$.

Various Master Sintering Curve Concepts and its Applications

  • Park, Seong-Jin;Blaine, Deborah C.;German, Randall M.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.66-67
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    • 2006
  • The master sintering curve (MSC) is derived from densification data over a range of heating rates and temperatures. To improve the accuracy, several modifications were proposed: multi-phase MSC for solid state sintering with phase changes, MSC for liquid phase sintering, and MSC with consideration of grain growth. The developed MSC models were applied to several material systems such as molybdenum, stainless steels, and tungsten heavy alloys (WHA), in order to evaluate the effect of compaction pressure, phase change, grain growth, and composition on densification, to classify regions having different sintering mechanism, and to help engineer design, optimize, and monitor sintering cycles.

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Low temperature sintering of Al2O3 according to the amount of Bi2O3 additive considering economics

  • Ye-Na, Lee;Hoseok Nam;Ki Woo Nam
    • Journal of Ceramic Processing Research
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    • v.21 no.1
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    • pp.99-102
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    • 2020
  • Structural ceramics are generally superior in strength to metal at high temperatures. However, they must be sintered at high temperatures to achieve this high strength. Therefore, lowering the sintering temperature would have economic benefits, including in terms of energy consumption. This study investigated the possibility of reducing the sintering temperature by adding bismuth oxide(Bi2O3) to the sintering of aluminium oxide(Al2O3). The amount of Bi2O3 additive was changed to 12~19. 1wt.% and the sintering temperature was in the range of 850~1200 ℃, and the compressive strength was evaluated under these conditions. The addition of Bi2O3 can decrease the necessary sintering temperature by about 400 ℃. Ceramic structures that can be low temperature sintering can save costs due to reduced manufacturing costs, replacement costs, shutdowns, etc., which will ensure enormous economic efficiency.

Effect of Spark Plasma Sintering on the Materials Properties of Water Atomized Al-Zn-Mg Alloy (Spark plasma sintering을 이용한 수분무 Al-Zn-Mg합금분말의 소결특성)

  • Kim, Sun-Mi;Kim, Taek-Soo;Kim, Young-Do;Kim, Jeong-Gon
    • Journal of Powder Materials
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    • v.16 no.1
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    • pp.63-67
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    • 2009
  • In order to investigate the effect of rapid solidification on the microstructure and the mechanical properties of Al-Zn-Mg system alloys, water atomization was carried out, since the water atomization beared the highest solidification rate among the atomization processes. The as atomized alloy powders consisted of fine grains less than 4 ${\mu}m$ in diameter, and the second particles were not detected on XRD. The microstructure as solidified was maintained even after the spark plasma sintering at the heating rate of 50 K/min. On the other hand, lower rate of 20 K/min induced a formation of $MgZn_2$ particles, resulting in strengthening of the matrix. The density was almost constant at the temperature above 698K. The sintering temperature above 698K had no effect on the strength of the sintered materials.

Sintering of Zriconium Diboride through Fe-based Liquid Phase (철계 액상을 통한 붕화지르코늄의 소결)

  • 우상국;한인섭;김흥수;양준환;강을손;김종희
    • Journal of the Korean Ceramic Society
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    • v.33 no.3
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    • pp.259-268
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    • 1996
  • In the present study the effect of the addition of Fe on the pressureless and hot press sintering behavior was studied under Ar atmosphere. Pressureless sintering was performed 1900~220$0^{\circ}C$ under. Ar atmosphere. The addition of 1 wt% Fe was increased effectively of the sintered density. However it was impossible to obtain high density higher than 90%,. Zr-Fe-B compound in liquid phase was observed from the EDS and WDS analysis. It was considered that sinterability was enhanced due to the mass transfer through Fe based liquid phase formed at the sintering temperature. Hot pressing was performed at 1600~1$700^{\circ}C$ under Ar atmos-phere for 1 hr. It was possible obtain 95% relative density of ZrB2 specimen which is higher density at pressure-less sintering. It could be thought that ZrB2 particles was rearranged through liquid phase by applied pressure during initial stage of sintering.

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Densification Behavior of the Oxidation-treated Spherical Fe-powder Compact during Spark-Plasma Sintering Process (산화처리된 구형 Fe 분말 성형제의 방전플라즈마 소결거동에 관한 연구)

  • 권영순;김윤호;김지순;석명진;문진수;김환태
    • Journal of Powder Materials
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    • v.8 no.1
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    • pp.61-69
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    • 2001
  • Spark-Plasma Sintering(SPS) is one of the new sintering methods which takes advantages both inconventional pressure sintering and electric current sintering. It is known that SPS is very effective for the densification of hard-to-sinter materials like refractory metals, intermetallic compounds, glass and ceramics without grain growth. However, a clear explanation for sintering mechanism and an experimental evidence for the formation of weak plasma during SPS are not given yet. In this study, fundamental study on sintering behavior and mechanism of SPS was investiged. For this study, various spherical Fe powders were prepared such as as-received, as-reduced, and as-oxidized and then sintered by SPS facility. In order to confirm the surface cleaning effect during SPS neck region and fracture surface of sintered body was observed and analyzed by SEM/EPMA. Densification behavior was analyzed from the data of deflection along the pressure axis. Some specimens were additionally produced by Hot Pressing and the results were compared with those of SPS.

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Effect of MgO Addition Affecting in Zirconia-Frit Composites' Sintering and Properties of Matter (Zirconia-Frit composites의 소결 및 물성에 미치는 MgO 첨가의 효과)

  • Kwon, Eun-Ja;Lee, Gyu-Sun
    • Journal of Technologic Dentistry
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    • v.32 no.1
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    • pp.9-16
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    • 2010
  • This study sought to apply different MgO additions to Zirconia (20wt % Frit) and thereby determine its mechanical properties depending upon variation of temperature, as a part of elementary study. First, in terms of sintering density depending on sintering conditions, it was found that sintering density increased as temperature varied from $1100^{\circ}C$ to $1300^{\circ}C$. As the addition of MgO increased, it was found that sintering density tended to decrease at each temperature. For the maximum sintering density obtained from pellet, it was found that 3wt% MgO addition specimens sintered at $1300^{\circ}C$ had its maximum sintering density as high as 97.39%. This study measured mechanical properties of these specimens, and it was found that their bending strength tended to decrease as the content of MgO addition increased. And it was found that their bending strength reached up to 162 MPa when 3wt% MgO was added to them for sintering process at $1300^{\circ}\Delta C$. It was also found that those specimens had Vickers microhardness up to 4.6 GPa when 5wt% MgO was added to them for sintering process at $1300^{\circ}C$.

Effect on Mechanical Properties of Tungsten by Sintering Temperature (텅스텐 특성에 대한 소결온도의 영향)

  • Park, Kwang-Mo;Lee, Sang-Pill;Bae, Dong-Su;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.3
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    • pp.283-288
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    • 2021
  • A tungsten material using a pressure sintering process and a titanium sintering additive was prepared to evaluate the microstructure, and mechanical properties of flexural strength and hardness. In addition, the reliability on each hardness data was evaluated by analyzing the distribution of the hardness of the tungsten material using the Weibull probability distribution. In particular, the optimal manufacturing conditions were analyzed by analyzing the correlation between the sintering temperature and the mechanical properties of the tungsten sintered body. Although the sintering density of the tungsten material was hardly changed up to 1700 ℃, but it was increased at 1800 ℃. The hardness of the tungsten sintered material increased as the sintering temperature increased, and in particular, the tungsten material sintered at 1800 ℃ showed a high hardness value of about 1790 Hv. It showed relatively excellent flexural strength at a sintering temperature of 1800 ℃.