• Title/Summary/Keyword: Sintering characteristics

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Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.20 no.11
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.

Sintering Characteristics of 304 and 316L Stainless Steel Fine Powder (304 및 316L 스테인레스강 미립 분말의 소결 특성)

  • Lim, Tae-Whan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1555-1559
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    • 2008
  • The characteristics of 304 (Fe-18%Cr-12%Ni) and 316L (Fe-18%Cr-13%Ni-2.4%Mo) austenite stainless-steel compacts sintered with $5{\sim}15{\mu}m$ powder were investigated and the results led to the following conclusions: (1) When the sintering time was 3.6ks, the relative density of sintered compacts was $95{\sim}98%$, regardless of any other sintering condition. (2) When a vacuum sintering was done with $5{\mu}m$ stainless steel powders, almost fully-dense sintered compacts were obtained at is = 57.6ks. (3) The amount of residual oxygen in 304 and 316L sintered compacts was $0.5{\sim}0.6%$, regardless of sintering atmosphere. (4) The amount of residual oxygen in the vacuum sintered compact decreased more than 0.3 % due to addition of carbon powder, thereby reducing the formation of oxides. Furthermore, the addition of carbon improved the density of sintered compact, which enables us to make a fully-dense high performance sintered compact.

A Case Study on Sintering Characteristics of Yttria Stabilized Zirconia Powder Prepared by Two-Fluid Spray Drying

  • Choi, Jin Sam;Kong, Young-Min
    • Journal of the Korean Ceramic Society
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    • v.53 no.3
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    • pp.332-337
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    • 2016
  • As a case study on yttria stabilized zirconia ceramics, the sintering characteristics of submicron powders and the granulation prepared by two-fluid spray drying of submicron particles were investigated. As-received powders of yttria stabilized zirconia particles were reduced to a uniform size of less than about 200 nm by repeated milling. Granulation size obtained by the two-fluid spray drying was affected by the organic matter and the primary particle size. Sintering behavior such as porosity, water absorption ratio, density, and transparency was influenced by processing conditions of the powder, and the discontinuous interfaces in a green body were reduced.

Structure and Microwave Dielectric Characteristics of Ba6-3x(Sm1-yNdy)8+2x(Ti0.95Sn0.05)18O54 Ceramics as a Function Of Sintering Time

  • Li, Yi;Chen, Xiang Ming
    • Journal of the Korean Ceramic Society
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    • v.40 no.4
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    • pp.360-364
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    • 2003
  • Effects of sintering time upon the structures and microwave dielectric characteristics of co-substituted $Ba_{6-3x}$/S $m_{8+}$2x/ $Ti_{18}$ $O_{54}$ ceramics (x=2/3) were investigated. Prolonged sintering had significant effects upon the qf value and temperature coefficient, and a high Qf value (10,600 GHz) was obtained in the present ceramics combined with high-$\varepsilon$ (80) and near-zero temperature coefficient.t..

Synthesis of the $\textrm{BaTiO}_3$ Powders by the Glycine-Nitrate Process and Sintering Characteristics (Glycine-Nitrate 법에 의한 $\textrm{BaTiO}_3$ 분말합성 및 소결특성)

  • Kim, Gu-Dae;Park, Ji-Ae;Lee, Hong-Rim;Song, Hyu-Seop
    • Korean Journal of Materials Research
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    • v.9 no.1
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    • pp.51-56
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    • 1999
  • The $BaTiO_3$ powders were synthesized by GNP (Glycine-Nitrate process). The powders were prepared using carbonate and alkoxide as starting materials and nitric acid was used as a solvent for starting materials as well as an oxidant for combustion. the effects of aggregates in $BaTiO_3$ powders on green densities, sintering and dielectric characteristics were investigated. When the glycine/cation molar ratio was 1.2, reactivity of self-combustion was most intensive and the degree of aggregates after calcination was low. On sintering at $1400^{\circ}C$, maximum theoretical relative density(94.99%%0 was obtained in case of 1.2 molar ratio of glycine/cation. The dielectric constant of this sintered $BaTiO_3$ was 1919.

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Piezoelectric and Dielectric Characteristics of PMN-PNN-PZT Ceramics According to the amount of PbO (PbO량에 따른 PMN-PNN-PZT 세라믹스의 유전 및 압전특성)

  • Kim, Do-Hyung;Kim, Kook-Jin;Yoo, Ju-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.219-220
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    • 2006
  • In this study, m order to develop multilayer ceramics vibrator for ultrasonic nozzle, PMN-PNN-PZT ceramics were fabricated using $Li_2CO_3-Na_2CO_3$ as sintering aids and their piezoelectric and dielectric characteristics were investigated according to the aomunt of PbO. With increasing PbO contents. secondary phases were increased and phase structure were changed from tetragonal structure to rhombohedral structure and also electromechanical coupling factor were linearly decreased. At the composition ceramics with the sintering temperature of $870^{\circ}C$ and 1 mol% excess PbO, density, electromechanical coupling factor, dielectric constant, piezoelectric d constant and mechanical quality factor showed the optimum value of $7.879g/cm^2$, 0.55, 1149, 328pC/N, 1224, respectively for multilayer ceramics vibrator application for ultrasonic nozzle.

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Fine Powder Synthesis and It첨s Sintering Characteristics of CaO-Stabilized $ZrO_2$ by Coprecipitation Method (공침법에 의한 CaO 첨가 안정화 $ZrO_2$의 미분말 합성 및 그 소결특성)

  • 박정일;이주신;최태운
    • Journal of the Korean Ceramic Society
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    • v.33 no.5
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    • pp.563-571
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    • 1996
  • In order to fabricate solid electrolyte CaO-stabilized ZrO2 of high density sintered body economically 13 mol% CaO-stabilized ZrO2 powders were synthesized by the coprecipitation method. The characteristics and sintering behavior of fine powder were investigated. The precipitates has the specific surface area of 193 m2/g and apperaed to be fine and spherical primary particles with a size of approximately 5nm. The crystalliza-tion temperture of CaO-stabilized ZrO2 was 462$^{\circ}C$. The tetragonal phase was stable in the low calcining tempe-rature regions and the cubic zirconia solid solution was formed from above 120$0^{\circ}C$ through an intermediate stage of formation of CaZrO3 By introducing fine powders washed with alcohol and ball-milling process after calcination the sintered body was possible to attain the value of above 92% of the theoretical density at low temperature of 120$0^{\circ}C$.

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Microstructural and Piezoelectric Characteristics of PNW-PMN-PZT Ceramics with the variations of sintering temperature (소성온도 변화에 따른 PNW-PMN-PZT세라믹스의 미세구조 및 압전특성)

  • Lee, J.S.;Yoo, J.H.;Hong, J.I.;Lee, S.H.;Lee, M.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.438-441
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    • 2001
  • In this study,microstructure and piezoelectric characteristics of PNW-PMN-PZT ceramics manufactured using attrition milling method were investigated. Sintering temperature of the ceramics was varied from $1180^{\circ}C$ to $1240^{\circ}C$.With increasing sintering temperature, dielectric constant was increased. In the specimen sintered at $1120^{\circ}C$,electromechanical coupling factor(Kp) and density showed the maxinum values of 0.546 and $7.78(g/cm^{3})$, respectively. In the specimen sintered at $1160^{\circ}C$,mechanical quality factor(Qm) also showed the maxinum value of 1,943.

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Preparation of Poly(hydroxypropyl methacrylate) Membraney by Sintering Method and Its Permeation Characteristics (소결공정에 의한 Poly(hydroxypropyl methacrylate) Membrane 제조와 그의 투과특성에 관한 연구)

  • Shim, Jyong-Sup;Lee, Dong-Kweon;Hong, Jae-Min
    • Applied Chemistry for Engineering
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    • v.1 no.2
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    • pp.147-153
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    • 1990
  • Poly(hydroxypropyl methacrylate) membranes and matrix devices having tertiary amine moiety were prepared by sintering method, and their permeation characteristics were investigated. The water content of this membrane was increased with decreasing the pH of the medium. The permeability of this membrane was increased with decreasing the sintering pressure. Using sintered matrix device 'burst effect' was found at the early stage, and initial insulin release of glucose oxidase immobilized matrix device could be controlled by glucose concentration of the solution.

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