• Title/Summary/Keyword: Sintering Time

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A sintering Behavior of Glass/Ceramic Composite used as substrate in High Frequency Range (고주파대역에서 기판으로 쓰이는 Glass/Ceramics Composite의 소결거동)

  • 이찬주;김형준;최성철
    • Journal of the Korean Ceramic Society
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    • v.37 no.4
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    • pp.302-307
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    • 2000
  • The objective of this study was to investigate the sintering behavior, crystallization characteristic of glass-ceramic and optimal sintering condition on the glass/ceramic composite for fabricating substrate of LTCC. Glass/ceramic composite was made from alumina powder and glass frit, which was composed of SiO2-TiO2-RO-PbO/(R: Ba, Sr, Ca), and was sintered for 0, 30, 60minutes in the temperature range from 700$^{\circ}C$ to 1000$^{\circ}C$. Properties of frit and glass/ceramic compsoite were analyzed by DTA, XRD, SEM and Network Analyzer and so on. Main sintering mechanism was densification occurred above 730$^{\circ}C$ by viscous flow and crystallization starting about 780$^{\circ}C$ affected sintering also. So viscous flow was affected by sintering temperature, duration time, and creation of crystallization phase etc. From this study, it was possible to fabricate glass/ceramic composite by changing sintering temperature and duration time.

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A Study on Vacuum Sintering of M2 HSS Powder (M2 분말의 진공소결에 관한연구)

  • Choe, Yeong-Taek
    • 한국기계연구소 소보
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    • s.20
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    • pp.89-104
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    • 1990
  • This study was carried out to obtain the most optimum conition in vacuum sintering of M2 HSS powder, by analysis of sintering characteristics and fracture strength in several conditions. The conclusion deduced from this study are as follows; -Boron was more effective element than graphite; at this time, the optimum amount of addition was 0.05 wt% -The optimum condition of sintering temperature and time were 1190- $1200^{\circ}C$ and 1-1.25hr, respectively -Fracture strength of vacuum sintered and heat-treated specimen in the most optimum condition was 2-2.5KN/ $mm^2$

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Microstructural evolution in liquid-phase sintered $\alpha$-silicon carbide (액상소결 $\alpha$형 탄화규소의 미세구조 변화)

  • 이종국;강현희;박종곤;이은구
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.2
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    • pp.324-331
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    • 1998
  • After the addition of yttrium aluminum garnet of 2, 5, 10 mol% as a sintering aid, $\alpha$-silicon carbides were prepared by a liquid-phase sintering at $1850^{\circ}C$, and the microstructural evolution was investigated during sintering as functions of liquid-phase amount and sintering time. The highest apparent density in each compositions was obtained in specimens sintered for 2 h, and the percentage of weight loss increased with sintering time. By increasing the amount of sintering aid (yttrium aluminum garnet), the rate of grain growth during sintering decreased, but the apparent density of sintered body increased. The phase transformation from 6H-SiC to 4H-SiC was partially observed in specimens sintered for a long time, and so, a few rod-like grains were observed.

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Piezoelectric and Dielectric Properties of Low Temperature Sintering PMN-PZN-PZT Ceramics according to the Milling Time (밀링 시간에 따른 저온소결 PMN-PZN-PZT 세라믹스의 압전 및 유전특성)

  • Yoo, Ju-Hyun;Lee, Il-Ha;Lee, Kab-Soo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.12
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    • pp.1039-1043
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    • 2007
  • In this paper, in order to develop low temperature sintering ceramics for multilayer piezoelectric actuator application, PMN-PZN-PZT ceramics were fabricated using $LiCO_3,\;Bi_2O_3$ and CuO as sintering aids. And also, their piezoelectric and dielectric properties were investigated according to the milling time. All the specimens sintered at $930\;^{\circ}C$ showed tetragonal phases without secondary phases. With increasing milling time, piezoelectric and dielectric characteristic of specimens increased up to 60 hours milling time and then decreased due to the agglomeration of fine particle. Accordingly, it seems that 60 hour is optimum milling condition. At the sintering temperature of $930\;^{\circ}C$ and milling time of 60 hour, density, dielectric constant(${\varepsilon}_r$), electromechanical coupling factor (kp), mechanical quality factor (Qm), piezoelectric d constant showed the optimum value of $7.95\;g/m^3$, 1382, 0.546, 1749, 330 pC/N, respectively for multilayer piezoelectric actuator application.

Microwave Dielectric Properties of ZST Ceramics for Mobile Telecommunication System (기지국용 ZST세라믹스의 소결조건에 따른 고주파 유전 특성)

  • 서정철;이희영
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.636-639
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    • 2000
  • Effects of sintering temperature and time on relative permittivity $\varepsilon$$\_$r/, unloaded quality factor Q$.$f and temperature coefficient of resonant frequency $\tau$$\_$f/ of dielectric resonator materials produced from commercial ZST powder were investigated in some detail. Q$.$f values, as determined from cavity perturbation method at 1.6 GHz, gradually increased with sintering temperature reaching the maximum at 1420$^{\circ}C$. However, bulk density and relative permittivity values, which increased with temperature, started to decrease above 1380$^{\circ}C$. In addition, Q$.$f values slightly increased with sintering time at the sintering temperature of 1300$^{\circ}C$∼1380$^{\circ}C$, while bulk density and relative permittivity values were approximately constant. It was also found that $\tau$$\_$f/ values were not affected by sintering temperature and time within the experimental conditions used.

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Fabrication and Characterization of Porous Hydroxyapatite Scaffolds

  • Kim, Min-Sung;Park , Ih-Ho;Lee, Byong-Taek
    • Korean Journal of Materials Research
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    • v.19 no.12
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    • pp.680-685
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    • 2009
  • Using a polyurethane foam replica method, porous hydroxyapatite scaffolds (PHS) were fabricated using conventional and microwave sintering techniques. The microstructure and material properties of the PHS, such as pore size, grain size, relative density and compressive strength, were investigated at different sintering temperatures and holding times to determine the optimal sintering conditions. There were interconnected pores whose sizes ranged between about 300 ${\mu}m$ and 700 ${\mu}m$. At a conventional sintering temperature of 1100$^{\circ}C$, the scaffold had a porous microstructure, which became denser and saw the occurrence of grain growth when the temperature was increased up to 1300$^{\circ}C$. In the case of microwave sintering, even at low sintering temperature and short holding time the microstructure was much denser and had smaller grains. As the holding time of the microwave sintering was increased, higher densification was observed and also the relative density and compressive strength increased. The compressive strength values of PHS were 2.3MPa and 1.8MPa when conventional and microwave sintering was applied at 1300$^{\circ}C$, respectively.

Burnthrough point control for a sintering process (소결공정에서의 완전소결점 위치제어)

  • 권욱현;고명삼;백기남
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.216-224
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    • 1986
  • This paper treats the modelling and the control of the burnthrough point control system for an industrial sintering process. First, a state-space model is derived by defining new unconventional variables. A simple control law is proposed, which consists of the modified receding horizon control law and the least-squares prediction algorithm. The stability and the tracking properties of this control law are proved. The real-time experiments are carried out in a POSCO sintering plant and satisfactory results are presented in this paper. Before the real-time experiments, computer simulations are done and their results are also given for the comparison with the real-time experiments.

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Correlation of Sintering Parameters with Density and Hardness of Nano-sized Titanium Nitride reinforced Titanium Alloys using Neural Networks

  • Maurya, A.K.;Narayana, P.L;Kim, Hong In;Reddy, N.S.
    • Journal of Powder Materials
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    • v.27 no.5
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    • pp.365-372
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    • 2020
  • Predicting the quality of materials after they are subjected to plasma sintering is a challenging task because of the non-linear relationships between the process variables and mechanical properties. Furthermore, the variables governing the sintering process affect the microstructure and the mechanical properties of the final product. Therefore, an artificial neural network modeling was carried out to correlate the parameters of the spark plasma sintering process with the densification and hardness values of Ti-6Al-4V alloys dispersed with nano-sized TiN particles. The relative density (%), effective density (g/㎤), and hardness (HV) were estimated as functions of sintering temperature (℃), time (min), and composition (change in % TiN). A total of 20 datasets were collected from the open literature to develop the model. The high-level accuracy in model predictions (>80%) discloses the complex relationships among the sintering process variables, product quality, and mechanical performance. Further, the effect of sintering temperature, time, and TiN percentage on the density and hardness values were quantitatively estimated with the help of the developed model.

A Study on the Mechanical Properties Based on Frit Addition in 3Y-TZP Zirconia Composition (3Y-TZP Zirconia 조성에서 Frit의 첨가에 의한 기계적 특성 연구)

  • Kwon, Eun-Ja;Lee, Gyu-Sun;Lee, Chae-Hyun
    • Journal of Technologic Dentistry
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    • v.29 no.1
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    • pp.49-57
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    • 2007
  • This study was to add crushed frit with different grain sizes to 3Y-TZP so that it could determine the mechanical properties depending on sintering temperature. In this study, 3 types specimens were prepared in powder with respective additions of 20wt.% frit, which was sized through 24-, 48- and 72-hour ball milling with zirconia. Then, sintered pellets were tested in experiments under the temperature variations for different compositions. As a result, this study came to the following findings: 1. It was found that the higher sintering temperature and the longer ball milling time of frit led to the higher sintered density. 2. Bending strength tended to increase with higher sintering temperature and longer ball milling time of frit. 3. Hardness tended to increase with higher sintering temperature and longer ball milling time of frit. 4. However, it was found that fracture toughness didn't vary significantly depending on sintering temperature. From these findings, it was concluded that the smaller frit grain size and the narrower particle size distribution of frit lead to the better mechanical properties.

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Comparative Study of Properties of Dental Zirconia According to Microwave Sintering Method (마이크로웨이브 소결방법에 따른 치과용 지르코니아의 물리적 특성)

  • Kim, Tae-Suk;Yu, Chin-Ho;Kim, Gi-Chul;Park, Won-Uk;Seo, Jung-Il;Hwang, Kyu-Hong
    • Journal of Technologic Dentistry
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    • v.34 no.1
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    • pp.11-21
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    • 2012
  • Purpose: Densification and mechanical properties of dental zirconia ceramics were evaluated by different sintering methods. Materials and Methods: Y-TZP zirconia block(Kavo $Everest^{(R)}$ ZS blank, Kavo dental GmbH, Bismarckring, Germany) was used in this study. Sintering were performed in heat sintering furnace and microwave sintering furnace, and then experimented and analyzed on a change in densification according to the sintering time, a change in densification according to thickness, flexural strength and micro-structure in zirconia specimens. Results: Microwave sintering was very effective in considerable mechanical properties such as flexural strength and bulk density was drastically increased than conventional electric heating method. It is also shown that microwave sintering time was faster and more economical than common method to be present in qualities which equal or exceed. Conclusion: It will be important to seek the accurate sintering condition of dental zirconia by microwave sintering method and the continuous research is necessary for the study of relationship between sintering methods and mechanical properties.