• 제목/요약/키워드: Sintered density

검색결과 1,235건 처리시간 0.035초

304 및 316L 스테인레스강 미립 분말의 소결 특성 (Sintering Characteristics of 304 and 316L Stainless Steel Fine Powder)

  • 임태환
    • 한국산학기술학회논문지
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    • 제9권6호
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    • pp.1555-1559
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    • 2008
  • $5{\sim}150{\mu}m$의 오스테나이트계 304(Fe-18%Cr-12%Ni) 및 316L(Fe-18%Cr-13%Ni-2.4%Mo)미립 분말을 사용하여 소결 특성을 평가한 결과, 다음과 같은 결론을 얻었다 (1) 3.6ks의 소결 시간으로는 어느 경우에 있어서나 소결조건에 관계없이 소결체의 상대밀도는 $95{\sim}98%$에서 포화하여 완전 치밀화된 소결체를 얻을 수 없었다. (2) $5{\mu}m$분말을 진공소결 하였을 경우, ts=57.6ks에서 거의 완전 치밀화된 소결체가 얻어졌다. (3) 소결 분위기에 상관없이 304 및 316L소결체에는 $0.5{\sim}0.6%$정도의 산소가 잔류하였다. (4) 진공 소결의 경우, 탄소분 첨가에 의해 소결체의 잔류 산소량은 무첨가 소결체에 비하여 0.375이상 감소하였고, 조직적으로도 산화물은 거의 관찰되지 않았다. 또한 탄소 첨가는 소결체의 밀도 향상 효과로 작용하여 목적하는 완전 치밀화된 고성능 소결체를 제조하는 것이 가능하게 되었다.

Fabrication and characterization of Copper/Silicon Nitride composites

  • Ahmed, Mahmoud A.;Daoush, Walid M.;El-Nikhaily, Ahmed E.
    • Advances in materials Research
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    • 제5권3호
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    • pp.131-140
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    • 2016
  • Copper/silicon nitride ($Cu/Si_3N_4$) composites are fabricated by powder technology process. Copper is used as metal matrix and very fine $Si_3N_4$ particles (less than 1 micron) as reinforcement material. The investigated powder were used to prepare homogenous ($Cu/Si_3N_4$) composite mixtures with different $Si_3N_4$ weight percentage (2, 4, 6, 8 and10). The produced mixtures were cold pressed and sintered at different temperatures (850, 950, 1000, $1050^{\circ}C$). The microstructure and the chemical composition of the produced $Cu/Si_3N_4$ composites were investigated by (SEM) and XRD. It was observed that the $Si_3N_4$ particles were homogeneously distributed in the Cu matrix. The density, electrical conductivity and coefficient of thermal expansion of the produced $Cu/Si_3N_4$ composites were measured. The relative green density, sintered density, electrical conductivity as well as coefficient of thermal expansion were decreased by increasing the reinforcement phase ($Si_3N_4$) content in the copper matrix. It is also founded that the sintered density and electrical conductivity of the $Cu/Si_3N_4$ composites were increased by increase the sintering temperature.

연속형 아트리션 밀링 처리가 UO2 분말의 소결성에 미치는 영향 (The Effect of a CAM Treatment on the Sinterability of UO2 Powder)

  • 문제선;나상호;강권호;박창제;송기찬
    • 한국분말재료학회지
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    • 제14권1호
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    • pp.8-12
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    • 2007
  • The effect of a CAM (Continuous Attrition Mill) treatment on the sinterability of ex-ADU $UO_2$ powder was investigated. As the cycles of a CAM increased, the apparent density, specific surface area and O/U of the milled powder increased, but there particle sizes decreased. However the sintered density of the $UO_2$ pellet decreased as the cycles of the CAM increased. It is considered that the decrease of the sintered density is due to the formation of $U_3O_8$, which was produced by a CAM mechanism.

Fe-(Mo-Mn-P)-xSi계 합금의 성형밀도에 따른 소결거동 (Sintering behavior of Fe-(Mo-Mn-P)-xSi alloys according to the Green Density)

  • 정우영;옥진욱;박동규;안인섭
    • 한국분말재료학회지
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    • 제24권5호
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    • pp.400-405
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    • 2017
  • The addition of a large amount of alloying elements reduces the compactibility and increases the compacting pressure, thereby shortening the life of the compacting die and increasing the process cost of commercial PM steel. In this study, the characteristic changes of Fe-Mo-P, Fe-Mn-P, and Fe-Mo-Mn-P alloys are investigated according to the Si contents to replace the expensive elements, such as Ni. All compacts with different Si contents are fabricated with the same green densities of 7.0 and $7.2g/cm^3$. The transverse rupture strength (TRS) and sintered density are measured using the specimens obtained through the sintering process. The sintered density tends to decrease, whereas the TRS increases as the Si content increases. The TRS of the sintered specimen compacted with $7.2g/cm^3$ is twice as high as that compacted with $7.0g/cm^3$.

Dynamic Milling에 의한 UO22분말 특성 변화가 밀도에 미치는 영향 (Effect of the UO2 Powder Characteristic Changes by Dynamic Milling on the Density)

  • 김동주;나상호;김연구;이영우;김용수
    • 한국세라믹학회지
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    • 제41권8호
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    • pp.588-592
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    • 2004
  • Dynamic Milling (DM) 방법에 의한 $UO_2$ 분말의 특성 변화가 밀도에 미치는 영향을 조사하였다 분쇄시간(0∼8시간)의 증가에 따라 분말입자의 크기는 감소하며 둥근 형태를 지녔으며, 비표면적과 O/U 비는 증가하였다. 이러한 특성 변화에 의해 성형밀도는 증가한 반면에, 소결밀도는 감소하는 경향을 보였다. 소결밀도의 감소는 분말 분쇄과정에서 야기된 $UO_2$ 분말의 O/U 비의 증가가 주된 영향을 미친 것으로 사료된다.

성형압의 변화가 상용 2xxx AI 합금계 혼합분말의 소결특성에 미치는 영향 (Effect of Compacting Pressure on Sintering Characteristics of Commercial 2xxx Series Al Alloy Powders)

  • 김대건;민경호;장시영;김영도
    • 한국분말재료학회지
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    • 제9권2호
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    • pp.116-123
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    • 2002
  • The characteristics of two commercial 2xxx series Al alloy powders, AMB2712 and 201AB, were evaluated and their compacting and sintering characteristics were discussed in tems of compacting pressure. The particle shapes of both two powder mixtures were irregular and their particle size distributions were broad. The compactibility of AMB2712 was superior to that of 201AB because of better fluidity. The sintered density was higher than the green density at low compacting pressure, however, it was lower than the green density when the samples were compacted at higher pressure due to the selling during sintering. The sintered density was alomost the same as the green density at the "homogeneous deformation" stage. It was observed that pores were created at the triple points due to the rapid diffusion of Cu in Al. Cu in Al.

Surface Densification Coupled with Higher Density Processes Targeting High-performance Gearing

  • Hanejko, Francis;Rawlings, Arthur;King, Patrick;Poszmik, George
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.738-739
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    • 2006
  • This paper will describe a powder and processing method that facilitates single press-single sintered densities approaching $7.5g/cm^3$. At this sintered density, mechanical properties of the powder metal (P/M) component are significantly improved over current P/M technologies and begin to approach the performance of wrought steels. High performance gears have the added requirement of rolling contact fatigue durability that is dependent upon localized density and thermal processing. Combining high density processing of engineered P/M materials with selective surface densification enables powder metal components to achieve rolling contact fatigue durability and mechanical property performance that satisfy the performance requirements of many high strength automotive transmission gears. Data will be presented that document P/M part performance in comparison to conventional wrought steel grades.

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Sintering Properties of Hydroxyapatite Derived from Tuna Bone

  • Park, Jin-Sam;Huh, Jeung-Soo;Kim, Hyung-Sun
    • 한국세라믹학회지
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    • 제37권12호
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    • pp.1131-1134
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    • 2000
  • Hydroxyapatite (HA) ceramic was prepared using tuna bone powders and was characterized on properties of sintered samples. The aim was to prepare dense and bulk HA sintered suitable for clinical applications. Thermal analysis, X-ray diffraction analysis, microscopic observation, and mechanical evaluation were applied to characterize sintered HA to find optimum processing condition. The major phase of sintered HA was observed up to 1300$\^{C}$ and $\beta$-TCP was observed as temperature increased. The density of sintered HA was increased up to 1350$\^{C}$ and decreased with further increasing temperature. The flexural strength of sintered HA at 1350$\^{C}$ showed 58 MPa as the highest value in this work. The results suggest that the crystal phase and transformation characteristics of HA prepared from tuna bone are the same as the behavior of HA powders made by chemical synthesis.

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상압소결 ZTA의 분말 성형 공정 최적화 (Optimization of powder compaction parameters for the pressureless sintered ZTA)

  • 신동우;김경도;박삼식;임창성;이수완
    • 한국결정성장학회지
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    • 제8권2호
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    • pp.356-364
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    • 1998
  • $ZTA:\;Al_2O_3/\;15\;vol{%}\;ZrO_2$ (Zirconia Toughened Alumina : ZTA)를 상압소결에 의해 제조시 분무건조한 granule의 특성에 따른 성형밀도 및 소결밀도의 변화를 고찰하여, 소결밀도의 재현성을 향상시킬 수 있는 성령 공정 조건을 제시하였다. 결합제의 첨가 유무에 따라 granule의 구형도, 평균크기, granule 내의 hollow의 생성정도, 수분함유량 등이 다름을 확인하였다. granule의 물성 차이가 성형거동에 미치는 영향을 성형압(80~120MPa)과 성형방법(일축성형과 정수압 성형)에 따른 성형밀도의 변화를 통하여 조사하였다. granule의 특성 변화에 의한 밀도의 낮은 재현성은 성형압과 성형방법의 최적화를 통하여 극복될 수 있음을 확인하였다. 즉 가능한 낮은 압력(80MPa)에서 일축성형한 후 고압(500MPa)에서 정수압 성형하였을 때 소결후 밀도변화는 1%이내에서 조절되었다.

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Fabrication of Sintered Compact of Fe-TiB2 Composites by Pressureless Sintering of (FeB+TiH2) Powder Mixture

  • Huynh, Xuan-Khoa;Kim, Ji Soon
    • 한국분말재료학회지
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    • 제23권4호
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    • pp.282-286
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    • 2016
  • A sintered body of $TiB_2$-reinforced iron matrix composite ($Fe-TiB_2$) is fabricated by pressureless-sintering of a mixture of titanium hydride ($TiH_2$) and iron boride (FeB) powders. The powder mixture is prepared in a planetary ball-mill at 700 rpm for 3 h and then pressurelessly sintered at 1300, 1350 and $1400^{\circ}C$ for 0-2 h. The optimal sintering temperature for high densities (above 95% relative density) is between 1350 and $1400^{\circ}C$, where the holding time can be varied from 0.25 to 2 h. A maximum relative density of 96.0% is obtained from the ($FeB+TiH_2$) powder compacts sintered at $1400^{\circ}C$ for 2 h. Sintered compacts have two main phases of Fe and $TiB_2$ along with traces of TiB, which seems to be formed through the reaction of TiB2 formed at lower temperatures during the heating stage with the excess Ti that is intentionally added to complete the reaction for $TiB_2$ formation. Nearly fully densified sintered compacts show a homogeneous microstructure composed of fine $TiB_2$ particulates with submicron sizes and an Fe-matrix. A maximum hardness of 71.2 HRC is obtained from the specimen sintered at $1400^{\circ}C$ for 0.5 h, which is nearly equivalent to the HRC of conventional WC-Co hardmetals containing 20 wt% Co.