• Title/Summary/Keyword: Single-calcination

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Behaviors of Abnormal Expansion in $Ba_2Ti_9O_{20}$ Ceramics during Calcination Process ($Ba_2Ti_9O_{20}$ 요업체의 하소공정중 이상팽창 거동)

  • 성제홍;김정주;김남경;조상희
    • Journal of the Korean Ceramic Society
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    • v.36 no.12
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    • pp.1327-1334
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    • 1999
  • Behaviors of abnormal expansion during calcination process of Ba2Ti9O20 ceramics and its related effects on the sintering characteristics were investigated as a function of precursors. When BaCO3 and TiO2 powders were used as starting materials. BaTi4O9 phase which has relatively large molar volume was formed drastically with abnormal ex-pansion during the calcination at 95$0^{\circ}C$ to 115$0^{\circ}C$ ON the contrary using BaTiO3 and TiO2 powders as starting materials led to retardation of the formation of BaTi4O9 phase and concurrently suppressed the abnormal expansion during cal-cination process. Especially the calcined powder of BaTiO3 and TiO2 had advantages in the densification and formation of Ba2Ti9O20 single phase in the sintering process.

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Performance Evaluation of a Multistage-Cyclone Pre-heating Calciner and a Rotary Kiln Calciner: Case of a Cement Process (다단사이클론 예열소성로와 로터리킬른 소성로의 성능 모형평가: 시멘트공정사례)

  • Eom, Taegyu;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.20 no.2
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    • pp.14-27
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    • 2015
  • Calcination, which represents thermal decomposition of $CaCO_3$, is the key reaction in a cement process. Some reactions including heating-up also take place simultaneously in the calcination reactors. Basic thermal performance and dimensions of the reactors in two cases, which are a rotary kiln wih a four-stage cyclone pre-heater and a simple single rotary kiln, were compared. To employ the heat transfer, mass transfer and reaction rate as well as calcination, one-dimensional modeling was conducted in each case. Some simplification about the reactors was described, however, the reliable Nusselt number and heat transfer coefficients on the reactors were used to make results reliable.

Continuous Slot-die coating & Calcination process for long length MOD-YBCO coated conductors (연속 슬롯-다이 코팅 및 하소공정을 이용한 MOD-YBCO 초전도 선재 제조)

  • Chung, Kook-Chae;Yoo, Jai-Moo;Ko, Jae-Woong;Kim, Young-Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.9 no.1
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    • pp.14-17
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    • 2007
  • The slot-die coating & calcination process was adopted to fabricate the long YBCO precursor films on the buffered metal tape for the $2^{nd}$ generation coated conductors. To obtain the smooth and crack-free surface of long YBCO precursor films, the parameters of slot-die coating and the process variables of calcination step must be optimized simultaneously in reel-to-reel method. Among the parameter of slot-die coating process, the viscosities of the precursor solution was controlled from 60cP to 200cP to obtain the thicker films from on single coating. The slot-die gap, the injection rate of precursor solution, the moving speed of buffered metal tape etc. are controlled lot the full coverage and smooth surface of YBCO precursor films. The slot-die coated films are moved through the tube furnace with predetermined heating profiles in humid oxygen ambient The YBCO precursor films was identifed with $Y_2O_3,\;BaF_2$, and CuO phase by XRD and consisted of fine grains of about 20nm size observed by FE-SEM. The YBCO films show the critical current density over $MA/cm^2$ using the precursor films formed by the continuous slot-die coating & calcination process.

Effects of Heat Treatments on the Microstructure of YBCO Films Prepared by DCA-MOD Method (DCA-MOD 방법으로 제조된 YBCO 박막의 미세조직에 미치는 열처리 효과)

  • Kim, Byeong-Joo;Kim, Hye-Jin;Cho, Han-Woo;Yu, Seok-Koo;Ryu, Jung-Hee;Lee, Hee-Gyoun;Hong, Gye-Won
    • Progress in Superconductivity
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    • v.9 no.1
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    • pp.96-101
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    • 2007
  • [ $YBa_2Cu_3O_{7-{\delta}}$ ] films have been prepared on $LaAlO_3$ (100) single-crystal substrates by a metalorganic deposition using dichloroacetate precursors (DCA-MOD). Calcination conditions were varied in order to optimize the microstructure and the superconducting properties of YBCO film. Coated films were calcined at various temperatures ranging from $400{\sim}700^{\circ}C$ in flowing humid oxygen atmosphere. Ramping rate to calcination tempertures was $2.22^{\circ}C/min$. Conversion heat treatment was performed at $800^{\circ}C$ for 2 h in flowing Ar gas containing 1000 ppm oxygen with a humidity of 9.45%. Observations of surface and cross sectional SEM microstructure showed that the particle size in the calcined film increased in the range of 100-200 nm with heating rate and the calcination temperature. SEM EDS analysis showed that 13 a/o of chlorine was contained in the calcined film. It was also observed that the porosity increased with the heating rate and temperature. Porous microstructure was developed when YBCO films were prepared using porous calcined film. Dense microstructure and high $J_c$ over $1\;MA/cm^2$ was obtained when calcination was carried out at the temperature of $500^{\circ}C$ with a heating rate of $2.22^{\circ}C/min$.

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Preparation of PMN-PT-BT Powder by Modified Mixed Oxide Method and Effect of Ag on Dielectric Properties (Modified Mixed Oxide 방법에 의한 PMN-PT-BT 분말 합성 및 그의 물성에 미치는 Ag의 영향)

  • Lim, Kyoung-Ran;Jeong, Soon-Yong;Kim, Chang-Sam
    • Journal of the Korean Ceramic Society
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    • v.39 no.2
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    • pp.159-163
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    • 2002
  • A single phase perovskite relaxor ferroelectric PMN-PT-BT was prepared by a single calcination and the modified mixed oxide process. It was accomplished by ball-milling PbO, $Nb_2O_5,\;Ti(OC_3H_7)_4,\;BaCO_3,\;and\;Mg(NO_3)_2$ instead of MgO, removing the solvent, and then followed by calcination at 900$^{\circ}C$ for 2h. The specimen sintered at 1100$^{\circ}C$/2h showed the sintered density of 7.83 g/$cm^3$, room temperature dielectric constant of 22000, and dielectric loss of 2.5%. Addition of 1.0 mole% (0.3 wt%) of Ag as $AgNO_3$ and followed by calcination at 550$^{\circ}C$/2h lowered the sintering temperature to 900$^{\circ}C$. It still showed the sintered density of 7.88 g/$cm^3$, room temperature dielectric constant of 20000 and dielectric loss of 2.4%.

The Synthesis of Fibrous Potassium Hexatitanate Whisker from Natural Rutile Ore by the Calcination Method (금홍석으로부터 소성법에 의한 Potassium Hexatitanate Whisker의 합성)

  • Kwon, Kung-Taek;Lee, Jin-Sik;Oh, Chi-Hoon;Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.8 no.3
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    • pp.410-415
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    • 1997
  • Fibrious potassium hexatitanate whisker was produced from the calcination process using a mixture of the natural rutile ore and industrial $K_2CO_3$. Fibrous Potassium titanate was prepared by the following procedures the starting material consisting of $K_2O{\cdot}4.4TiO_2$ was calcined at $1050^{\circ}C$ for 3 hrs. The calcined products obtained under the above condition consisted mainly of potassium hexatitanate with a small admixture of potassium dititanate and potassium tetratitanate. Therefore the single phase of potassium hexatitanate was obtained by heat treatment of $850^{\circ}C$, 3 hrs.

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A parameter study on the pre-heat treatment for the fabrication of a large grain YBCO bulk superconductor without intermediate grinding step

  • Hong, Yi-Seul;Kim, Chan-Joong;Lee, Hee-Gyoun
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.1
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    • pp.1-6
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    • 2020
  • This is a parameter study for the direct fabrication of a large grain YBCO bulk superconductors using Y2O3, BaCO3 and CuO powders without any grinding step. The cracks, which have been formed due to volume contraction during calcination step, have been prevented by controlling the heating rate at 930~950 ℃. It has been observed that multi-grain growth has occurred due to the dissolution of Sm123 seed due to the retention of carbon in Ba-Cu-O melt. In order to accelerate the carbon release in prior calcination heat treatment, the reduction of pellet thickness and the drilling of artificial holes have been applied. Single-grain YBCO bulk superconductor has been successfully fabricated by stacking multiple thin slab. However, the crack formation has been rather prominent for the compact with artificial holes. The use of buffer pellet, which is supposed to act as diffusion barrier, has prevented the dissolution of Sm123 seed crystal and has led to the growth of single grain of high content of carbon containing specimen.

Effects of Metal Ion Mole Ratio and Calcination Temperatures on Magnetic Properties and Microstructure of Ba2Co2Fe12O22 Powders Synthesized by Solid State Reaction (고상반응법으로 제조된 Ba2Co2Fe12O22분말의 자기적 성질과 미세구조에 미치는 금속이온몰비와 열처리 온도의 영향)

  • Cho, Kwang-Muk;Nam, In-Tak
    • Journal of the Korean Magnetics Society
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    • v.19 no.6
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    • pp.216-221
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    • 2009
  • Y-type barium ferrite $Ba_2Co_2Fe_{12}O_{22}$ was synthesized by a solid state reaction method. Effects of metal ion mole ratio and calcination temperatures on magnetic properties and microstructures of the synthesized powders were investigated. Phase analysis and microstructure observation were performed with a XRD (X-ray diffractometer) and a FESEM (field effect scanning electron microscope), respectively. Magnetic properties of the powders were measured with a VSM (vibrating sample magnetometer). Single phase Y-type was synthesized when metal ion mole fraction $Fe^{3+}:\;Ba^{2+}:\;Co^{2+}$ was 6 : 1 : 1 and calcination temperature was $1050\;{^{\circ}C}$. High saturation magnetization value of 39.1 emu/g was obtained when metal ion mole fraction $Fe^{3+}:\;Ba^{2+}:\;Co^{2+}$ was 8 : 1 : 1 and calcination temperature was $1200\;{^{\circ}C}$.

Piezoelectric Characteristics of Lead-Free 0.74(Bi0.5Na0.5)TiO3-0.26SrTiO3 Ceramics According to Calcination Temperature (무연 0.74(Bi0.5Na0.5)TiO3-0.26SrTiO3 압전 세라믹스의 하소온도 변화에 따른 전기적 특성 변화)

  • Kim, Seong-Hyun;Lee, Sang-Hun;Han, Hyoung-Su;Lee, Jae-Shin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.1
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    • pp.35-39
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    • 2019
  • In this study, we investigated the optimum calcination temperature of lead-free $0.74(Bi_{0.5}Na_{0.5})TiO_3-0.26SrTiO_3$(BNST) piezoelectric ceramics by analyzing the crystal structure, dielectric properties, and electric field-induced strain behavior. BNST ceramics prepared by conventional solid-state reaction methods at various calcination temperatures according to the industrial standard. All samples of BNST ceramics were subsequently sintered at $1,175^{\circ}C$ for 2 h. Crystal structure classification of the ceramics showed a single perovskite phase, with no second phase detectable for the samples calcined at $750^{\circ}C$ or higher. BNST samples calcined at $850^{\circ}C$ exhibited the most optimal values for itsand the common physical parameters of $density=5.518g/cm^3$, ${\varepsilon}=1,871.837$, $tan{\delta}=0.047$, and ${d_{33}}^*=874pm/V$.

Magnetic Properties and Structure of Co-precipitated Barium Ferrite (BaM) Powders (공침법으로 합성한 바륨 페라이트(BaM) 분말의 결정구조와 자기적 성질)

  • Baek, In-Seung;Nam, In-Tak
    • Journal of the Korean Magnetics Society
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    • v.20 no.4
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    • pp.134-142
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    • 2010
  • Barium ferrite ($BaFe_{12}O_{19}$) powders were synthesized by the co-precipitation method. $Fe^{3+}:Ba^{2+}$ mole ratio was fixed 8 and relative amount of $Fe^{3+}$ and $Ba^{2+}$ was controlled. The effects of the pH (= 8, 9, 10), calcination temperature and time on the morphology, structure and magnetic properties of the barium ferrite particles are characterized using XRD, FESEM, and VSM respectively. Coercivity and magnetization value of powders were changed with calcination temperature and time, relative amount of $Fe^{3+}$ and $Ba^{2+}$ and pH. Single-phase barium ferrite was obtained when pH value was 9 in the investigated range of $Fe^{3+}:Ba^{2+}$ relative amount and secondary phases were appeared at $Fe^{3+}:Ba^{2+}$ relative amount of 14.4 : 1.8. The largest value of magnetization (65.7 emu/g) was obtained when $Fe^{3+}:Ba^{2+}$ mole ratio was 12.8 : 1.6 and calcination temperature was $900^{\circ}C$ with air calcination atmosphere. The largest value of coercivity (5280 Oe) was obtained with $O_2$ calcination atmosphere.