• 제목/요약/키워드: Single-calcination

검색결과 71건 처리시간 0.025초

$Ba_2Ti_9O_{20}$ 요업체의 하소공정중 이상팽창 거동 (Behaviors of Abnormal Expansion in $Ba_2Ti_9O_{20}$ Ceramics during Calcination Process)

  • 성제홍;김정주;김남경;조상희
    • 한국세라믹학회지
    • /
    • 제36권12호
    • /
    • pp.1327-1334
    • /
    • 1999
  • Behaviors of abnormal expansion during calcination process of Ba2Ti9O20 ceramics and its related effects on the sintering characteristics were investigated as a function of precursors. When BaCO3 and TiO2 powders were used as starting materials. BaTi4O9 phase which has relatively large molar volume was formed drastically with abnormal ex-pansion during the calcination at 95$0^{\circ}C$ to 115$0^{\circ}C$ ON the contrary using BaTiO3 and TiO2 powders as starting materials led to retardation of the formation of BaTi4O9 phase and concurrently suppressed the abnormal expansion during cal-cination process. Especially the calcined powder of BaTiO3 and TiO2 had advantages in the densification and formation of Ba2Ti9O20 single phase in the sintering process.

  • PDF

다단사이클론 예열소성로와 로터리킬른 소성로의 성능 모형평가: 시멘트공정사례 (Performance Evaluation of a Multistage-Cyclone Pre-heating Calciner and a Rotary Kiln Calciner: Case of a Cement Process)

  • 엄태규;최상민
    • 한국연소학회지
    • /
    • 제20권2호
    • /
    • pp.14-27
    • /
    • 2015
  • Calcination, which represents thermal decomposition of $CaCO_3$, is the key reaction in a cement process. Some reactions including heating-up also take place simultaneously in the calcination reactors. Basic thermal performance and dimensions of the reactors in two cases, which are a rotary kiln wih a four-stage cyclone pre-heater and a simple single rotary kiln, were compared. To employ the heat transfer, mass transfer and reaction rate as well as calcination, one-dimensional modeling was conducted in each case. Some simplification about the reactors was described, however, the reliable Nusselt number and heat transfer coefficients on the reactors were used to make results reliable.

연속 슬롯-다이 코팅 및 하소공정을 이용한 MOD-YBCO 초전도 선재 제조 (Continuous Slot-die coating & Calcination process for long length MOD-YBCO coated conductors)

  • 정국채;유재무;고재웅;김영국
    • 한국초전도ㆍ저온공학회논문지
    • /
    • 제9권1호
    • /
    • pp.14-17
    • /
    • 2007
  • The slot-die coating & calcination process was adopted to fabricate the long YBCO precursor films on the buffered metal tape for the $2^{nd}$ generation coated conductors. To obtain the smooth and crack-free surface of long YBCO precursor films, the parameters of slot-die coating and the process variables of calcination step must be optimized simultaneously in reel-to-reel method. Among the parameter of slot-die coating process, the viscosities of the precursor solution was controlled from 60cP to 200cP to obtain the thicker films from on single coating. The slot-die gap, the injection rate of precursor solution, the moving speed of buffered metal tape etc. are controlled lot the full coverage and smooth surface of YBCO precursor films. The slot-die coated films are moved through the tube furnace with predetermined heating profiles in humid oxygen ambient The YBCO precursor films was identifed with $Y_2O_3,\;BaF_2$, and CuO phase by XRD and consisted of fine grains of about 20nm size observed by FE-SEM. The YBCO films show the critical current density over $MA/cm^2$ using the precursor films formed by the continuous slot-die coating & calcination process.

DCA-MOD 방법으로 제조된 YBCO 박막의 미세조직에 미치는 열처리 효과 (Effects of Heat Treatments on the Microstructure of YBCO Films Prepared by DCA-MOD Method)

  • 김병주;김혜진;조한우;유석구;유정희;이희균;홍계원
    • Progress in Superconductivity
    • /
    • 제9권1호
    • /
    • pp.96-101
    • /
    • 2007
  • [ $YBa_2Cu_3O_{7-{\delta}}$ ] films have been prepared on $LaAlO_3$ (100) single-crystal substrates by a metalorganic deposition using dichloroacetate precursors (DCA-MOD). Calcination conditions were varied in order to optimize the microstructure and the superconducting properties of YBCO film. Coated films were calcined at various temperatures ranging from $400{\sim}700^{\circ}C$ in flowing humid oxygen atmosphere. Ramping rate to calcination tempertures was $2.22^{\circ}C/min$. Conversion heat treatment was performed at $800^{\circ}C$ for 2 h in flowing Ar gas containing 1000 ppm oxygen with a humidity of 9.45%. Observations of surface and cross sectional SEM microstructure showed that the particle size in the calcined film increased in the range of 100-200 nm with heating rate and the calcination temperature. SEM EDS analysis showed that 13 a/o of chlorine was contained in the calcined film. It was also observed that the porosity increased with the heating rate and temperature. Porous microstructure was developed when YBCO films were prepared using porous calcined film. Dense microstructure and high $J_c$ over $1\;MA/cm^2$ was obtained when calcination was carried out at the temperature of $500^{\circ}C$ with a heating rate of $2.22^{\circ}C/min$.

  • PDF

Modified Mixed Oxide 방법에 의한 PMN-PT-BT 분말 합성 및 그의 물성에 미치는 Ag의 영향 (Preparation of PMN-PT-BT Powder by Modified Mixed Oxide Method and Effect of Ag on Dielectric Properties)

  • 임경란;정순용;김창삼
    • 한국세라믹학회지
    • /
    • 제39권2호
    • /
    • pp.159-163
    • /
    • 2002
  • Relaxor 유전체 물질인 PMN-PT-BT를 modified mixed oxide 공정과 단일 하소로 페로브스카이트 단일상으로 제조할 수 있는 공정을 시도하였다. PbO, Nb2O5, BaCO3 와 $TiO_2$ 대신 $Ti(OC_3H_7)_4$를, MgO 대신 $Mg(NO_3)_2$을 사용하여 볼밀로 혼합한 후 건조된 분말을 900$^{\circ}C$/2시간 하소하고, 이어서 1100$^{\circ}C$/2시간 열처리하여 얻은 소결체는 소결 밀도 7.83 g/$cm^3$, 실온 유전율 22000, 유전손실 2.5%의 우수한 유전 특성을 나타내었다. 소결조제로 Ag을 $AgNO_3$로 1.0 몰%(0.3wt%) 첨가한 경우 550$^{\circ}C$/2시간 하소한 분말은 900$^{\circ}C$/2시간 열처리로 소결밀도 7.88 g/$cm^3$, 실온 유전율 20000, 유전손실 2.4%을 나타내었다.

금홍석으로부터 소성법에 의한 Potassium Hexatitanate Whisker의 합성 (The Synthesis of Fibrous Potassium Hexatitanate Whisker from Natural Rutile Ore by the Calcination Method)

  • 권긍택;이진식;오치훈;이철태
    • 공업화학
    • /
    • 제8권3호
    • /
    • pp.410-415
    • /
    • 1997
  • Fibrious potassium hexatitanate whisker was produced from the calcination process using a mixture of the natural rutile ore and industrial $K_2CO_3$. Fibrous Potassium titanate was prepared by the following procedures the starting material consisting of $K_2O{\cdot}4.4TiO_2$ was calcined at $1050^{\circ}C$ for 3 hrs. The calcined products obtained under the above condition consisted mainly of potassium hexatitanate with a small admixture of potassium dititanate and potassium tetratitanate. Therefore the single phase of potassium hexatitanate was obtained by heat treatment of $850^{\circ}C$, 3 hrs.

  • PDF

A parameter study on the pre-heat treatment for the fabrication of a large grain YBCO bulk superconductor without intermediate grinding step

  • Hong, Yi-Seul;Kim, Chan-Joong;Lee, Hee-Gyoun
    • 한국초전도ㆍ저온공학회논문지
    • /
    • 제22권1호
    • /
    • pp.1-6
    • /
    • 2020
  • This is a parameter study for the direct fabrication of a large grain YBCO bulk superconductors using Y2O3, BaCO3 and CuO powders without any grinding step. The cracks, which have been formed due to volume contraction during calcination step, have been prevented by controlling the heating rate at 930~950 ℃. It has been observed that multi-grain growth has occurred due to the dissolution of Sm123 seed due to the retention of carbon in Ba-Cu-O melt. In order to accelerate the carbon release in prior calcination heat treatment, the reduction of pellet thickness and the drilling of artificial holes have been applied. Single-grain YBCO bulk superconductor has been successfully fabricated by stacking multiple thin slab. However, the crack formation has been rather prominent for the compact with artificial holes. The use of buffer pellet, which is supposed to act as diffusion barrier, has prevented the dissolution of Sm123 seed crystal and has led to the growth of single grain of high content of carbon containing specimen.

고상반응법으로 제조된 Ba2Co2Fe12O22분말의 자기적 성질과 미세구조에 미치는 금속이온몰비와 열처리 온도의 영향 (Effects of Metal Ion Mole Ratio and Calcination Temperatures on Magnetic Properties and Microstructure of Ba2Co2Fe12O22 Powders Synthesized by Solid State Reaction)

  • 조광묵;남인탁
    • 한국자기학회지
    • /
    • 제19권6호
    • /
    • pp.216-221
    • /
    • 2009
  • Y-type 바리움 페라이트 $Ba_2Co_2Fe_{12}O_{22}$를 고상반응법으로 제조하고 금속이온몰비($Fe^{3+}:\;Ba^{2+}:\;Co^{2+}$)와 열처리 온도가 자기적 성 질과 미세구조에 미치는 영향에 대하여 조사하였다. 상분석과 미세구조는 각각 XRD(X-ray diffractometer)와 FESEM(field effect scanning electron microscope)을 이용하여 조사하였으며 분말의 자기적 성질은 VSM(vibrating sample magnetometer)을 이용하여 조사하였다. 금속이온몰비($Fe^{3+}:\;Ba^{2+}:\;Co^{2+}$)가 6 : 1 : 1인 조성의 분말을 $1050\;{^{\circ}C}$에서 열처리하였을 때 단일 상이 합성되었으며 8 : 1 : 1인 조성의 분말을 $1200\;{^{\circ}C}$에서 열처리하였을 때 가장 높은 포화자화값(39.1 emu/g)을 나타내었다.

무연 0.74(Bi0.5Na0.5)TiO3-0.26SrTiO3 압전 세라믹스의 하소온도 변화에 따른 전기적 특성 변화 (Piezoelectric Characteristics of Lead-Free 0.74(Bi0.5Na0.5)TiO3-0.26SrTiO3 Ceramics According to Calcination Temperature)

  • 김성현;이상훈;한형수;이재신
    • 한국전기전자재료학회논문지
    • /
    • 제32권1호
    • /
    • pp.35-39
    • /
    • 2019
  • In this study, we investigated the optimum calcination temperature of lead-free $0.74(Bi_{0.5}Na_{0.5})TiO_3-0.26SrTiO_3$(BNST) piezoelectric ceramics by analyzing the crystal structure, dielectric properties, and electric field-induced strain behavior. BNST ceramics prepared by conventional solid-state reaction methods at various calcination temperatures according to the industrial standard. All samples of BNST ceramics were subsequently sintered at $1,175^{\circ}C$ for 2 h. Crystal structure classification of the ceramics showed a single perovskite phase, with no second phase detectable for the samples calcined at $750^{\circ}C$ or higher. BNST samples calcined at $850^{\circ}C$ exhibited the most optimal values for itsand the common physical parameters of $density=5.518g/cm^3$, ${\varepsilon}=1,871.837$, $tan{\delta}=0.047$, and ${d_{33}}^*=874pm/V$.

공침법으로 합성한 바륨 페라이트(BaM) 분말의 결정구조와 자기적 성질 (Magnetic Properties and Structure of Co-precipitated Barium Ferrite (BaM) Powders)

  • 백인승;남인탁
    • 한국자기학회지
    • /
    • 제20권4호
    • /
    • pp.134-142
    • /
    • 2010
  • 바륨 페라이트($BaFe_{12}O_{19}$) 분말을 공침법을 이용하여 합성하였다. 출발물질의 조성은 $Fe^{3+}:Ba^{2+}$ 몰 비를 8로 고정하고 $Fe^{3+}$$Ba^{2+}$의 상대적인 양을 조절하였다. pH(= 8, 9, 10), 열처리 온도와 시간에 따른 자기적 성질과 결정구조 입자형상의 변화를 XRD, FESEM, VSM을 이용하여 조사하였다. pH, $Fe^{3+}$$Ba^{2+}$의 상대적인 양 그리고 열처리 온도와 시간에 따라 보자력과 자화 값이 다양하게 나타났다. pH가 9인 경우에는 $Fe^{3+}$$Ba^{2+}$의 비가 14.4 : 1.8인 경우를 제외한 모든 분말에서 바륨 페라이트의 단일 상을 얻을 수 있었다. $Fe^{3+}$$Ba^{2+}$의 비가 12.8 : 1.6이며 공기중에서 $900^{\circ}C$로 열처리한 분말이 가장 큰 자화 값(65.7 emu/g)을 얻을 수 있었으며 산소분위기에서 $900^{\circ}C$로 열처리한 분말이 가장 큰 보자력 값(5280 Oe)을 얻을 수 있었다.