• International Journal of Control, Automation, and Systems
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• v.3 no.3
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• pp.493-501
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• 2005

A power plant simulation tool ('PowerSim') has been developed with 10 years experience from the development of a plant simulator for efficient modeling of a power plant. PowerSim is the first developed tool in Korea for plant simulation with various plant component models, instructor station function and the Graphic Model Builder (GMB). PowerSim is composed of a graphic editor using general purpose design software, a netlist converter, component models, the scheduler, Instructor Station and an executive. The graphic editor generates a netlist that shows the connection status of the various plant components from the Simdiagram, which is drawn by Icon Drag method supported by GUI environment of the PowerSim. Netlist Converter normalizes the connection status of the components. Scheduler makes scheduling for the execution of the device models according to the netlist. Therefore, the user makes Simdiagram based on the plant Pipe and Instrument Drawing (P&ID) and inputs the plant data for automatic simulating execution. This paper introduces Graphic Model Builder (GMB), instructor station, executive and the detailed introduction of thermal-hydraulic modeling. This paper will also introduce basic ideas on how the simulation Diagram, based on netlist generated from general purpose design software, is made and how the system is organized. The developed tool has been verified through the simulation of a real power plant.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.1 s.94
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• pp.174-181
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• 1999

In this paper the technique to predict tool wear theoretically in shearing process is suggested. The tool wear in the process affects the tolerances of final pans, metal flows and costs of processes. In order to predict the tool wear the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained from finite element simulation, such as nodal velocities and nodal forces, are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the wear rates on these points are accumulated during the process. It is assumed that the wear depth on the tool surface is linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is also discussed.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.4 s.97
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• pp.229-236
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• 1999

The surface, generated by end milling operation, is deteriorated by tool runout, vibration, tool wear and tool deflection, etc. Among them, the effect of tool deflection on surface accuracy is analyzed. Surface generation model for the prediction of the topography of machined srufaces has been developed based on cutting mechanism and cutting tool geometry. This model accounts for not only the ideal geometrical surface, but also the deflection of tool due to cutting force. For the more accurate prediction of cutting force, flexible end mill model is used to simulate cutting process. Computer simulation has shown the feasibility of the surface generation system. Using developed simulation system, the relations between the shape of end mill and cutting conditions are analyzed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.367-372
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• 2003

This paper shows about the machine simulation embodiment when it happened NC equipment and between workpiece and interference collision at 5 axises processing of aircraft parts. And this research has been chosen because of the highest equipment interference occurrence rate at aircraft parts processing of 5 axises horizontal machine. It can verify simulation and machining process through correlation about their dynamic relations. interference, collision as embodied virtual manufacturing system of machining tool, workpiece, and holder etc. that is necessary element in shape of machine tool and function and processing in imagination ball. Also. it verified about interference and collision between NC equipment parts and workpiece, for applied machine simulation to NC Data of actuality aircraft parts of BULKHEAD and FRAME.

• Journal of the Korea Society for Simulation
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• v.21 no.2
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• pp.41-50
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• 2012

In this study we first explain details of the semiconductor manufacturing processes and cluster tools. Then we discuss the problems in current fab layout and cluster tool architecture. As a solution to these problems, we propose the ILE (In-Line EFEM) architecture in which wafer movements are conducted through interconnected EFEMs (Equipment Front End Modules) instead of AMHS (Automated Material Handling System). Then we model the pilot ILE system using discrete event simulation and analyze the cycle time. Finally we compare three different scenarios of equipment layout in the ILE system in terms of cycle time.

• 전기의세계
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• v.39 no.3
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• pp.39-46
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• 1990

반도체 내에서의 전자장 해석을 위한 Maxwell방정식의 단순화, 반도체 방정식의 전개, 물리적인 모델링, 수치해석 기법, 응용분야 및 차세대 반도체 기술 개발을 위한 device simulation 기술등을 review하였다. Poisson방정식의 고유한 quasi-static apporximation을 고찰하였으며, Drift 확산식의 유효성 범위를 증가시키기 위하여 각 물리적인 모델들을 review하였다. 반도체 수치해석에서 빈번히 사용해온 F.D.M.F.E.N.및 B.E.M기법의 장단점과 각각으 수치해석 기법을 이용한 Simulation tool들을 언급하였다. 또한 현재의 반도체 기술과 차세대 반도체 memory기술을 위한 Simulation의 응용분야 및 3차원 Simulation에 필요한 기본적인 tool의 조건을 언급하였다.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.10b
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• pp.319-320
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• 2002

Numerical simulation of chip formation during high speed machining requires knowing the friction at tool/chip interface. This parameter is hardly identified and generally the loadings (temperature, force) during the identification are not similar to those encountered during machining. Thus, Coulomb friction identified with pin-on-disc device is often used to conduct numerical simulation. The used of this technique cannot leads to good numerical results of chip formation compared to the experimental tests especially in the case of low uncut chip thickness. In this contribution, we propose a new method to evaluate the friction at tool/chip interface. In fact several Coulomb friction parameters are identified corresponding to several parts of the cutting tool. Experimental tests have been conducted allowed us to determinate both the level and the distribution of the Coulomb friction. Experimental results are also compared to the results of orthogonal cutting simulation. We show that this technique allows predicting accuracy results of chip formation.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.4
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• pp.57-63
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• 2011

The aim of this study is to analyze turning process using commercial FEM simulation code. Various simulation models of orthogonal cutting process for 3 layers of metallic material have been simulated and analyzed. The workpiece material used for the orthogonal plane-strain metal cutting simulation consists of three layers, which are Allow Tool Steel, Aluminum and Stainless Steel. The finite element model is composed of a deformable workpiece and a rigid tool. The tool penetrates through the workpiece at a constant speed and constant feed rate. As an analytical result, detailed cutting temperature, strain, pressure, residual stress for both a tool and each layer of workpiece were obtained during the turning process. It has been closely observed that the chip flow curve deforms continuously.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1026-1030
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• 2007

A linear compressor used in a refrigerator has higher energy efficiency than a reciprocating compressor. But its vibration level is still severe than others. The vibration level of linear compressor at the frequency of 60Hz is dominant since it is the exciting frequency of a motor. Experimental approach to reduce the vibration needs much effort and long period. In this paper, simulation tool to predict the vibration of the shell of the linear compressor was developed. The piston, body and shell are assumed to be rigid, while the loop pipe is flexible. The results by the developed tool showed good agreements with those by experiments.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.19-25
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• 2001

In metal cutting, chatter is an unstable cutting phenomenon which is due to the interaction of the dynamics of the chip removal process and the structural dynamics of machine tool. When chatter occurs, it reduces tool life and results in poor surface roughness and low productivity of the machining process. In this study, the experiments have been conducted to investigate phenomenon of the chatter in CNC lathe without cutting fluid. In the experiments, two accelerometers were attached at the tail stock and tool holder and the signals were caught. In order to observe the effect of chatter on the surface roughness profiles, surface roughness profiles were generated under the ideal condition and the occurrence of the chatter based on the surface simulation model using surface-shaping system. Finally, the result of experiment and simulation have been compared.