• Title/Summary/Keyword: Silicate sand

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An experimental investigation on dynamic properties of various grouted sands

  • Hsiao, Darn-Horng;Phan, Vu To-Anh;Huang, Chi-Chang
    • Geomechanics and Engineering
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    • v.10 no.1
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    • pp.77-94
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    • 2016
  • Cyclic triaxial and resonant column tests were conducted to understand the beneficial effects of various grouted sands on liquefaction resistance and dynamic properties. The test procedures were performed on a variety of grouted sands, such as silicate-grouted sand, silicate-cement grouted sand and cement-grouted sand. For each type of grout, sand specimen was mixed with a 3.5% and 5% grout by volume. The specimens were tested at a curing age of 3, 7, 28 and 91 days, and the results of the cyclic stress ratio, the maximum shear modulus and the damping ratio were obtained during the testing program. The influence of important parameters, including the type of grout, grout content, shear strain, confining pressure, and curing age, were investigated. Results indicated that sodium silicate grout does not improve the liquefaction resistance and shear modulus; however, silicate-cement and cement grout remarkably increased the liquefaction resistance and shear modulus. Shear modulus decreased and damping ratio increased with an increase in the amplitude of shear strain. The effect of confining pressure on clean sand and sodium silicate grouted sand was found to be insignificant. Furthermore, a nonlinear regression analysis was used to prove the agreement of the shear modulus-shear strain relation presented by the hyperbolic law for different grouted sands, and the coefficients of determination, $R^2$, were nearly greater than 0.984.

Effect of L.D Converter Slag Hardener on the Collapsibility of Sand Molds Using Sodium Silicate Binder (규산소오다계 자경성주형의 붕괴성에 미치는 L.D 전로 슬래그 경화제의 영향)

  • Choi, Jun-Oh;Park, Sung-Taik;Han, Yun-Sung;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.23 no.5
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    • pp.235-243
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    • 2003
  • The collapsibility of sodium silicate-bonded sands mixed with the L.D converter slag powder to form a hardener were investigated. Five to six percent sodium silicate on the basis of silica sand and 30-40% L.D converter slag powder on the basis of sodium silicate, were mixed and the compressive strength, surface stability index(SSI), bench time, retained strength of the standard sand specimens were measured. The properties were similar to those of general inorganic bonded self-setting molds. The compressive strength and surface stability index were increased and the retained strength and bench time were decreased with increased amount of the L.D converter slag powder. The retained strength of sodium silicate-bonded self-setting molds with the L.D converter slag powder were decreased than $CO_2$ sand molds. The collapsibility of sodium silicate-bonded self-setting molds with the L.D converter slag powder were superior in comparison with $CO_2$ sand molds. The L.D converter slag powder could be used as hardener and collapse agent for the sodium silicate-bonded self-setting molds.

Recycling of $CO_2$-Silicate Bonded Sand

  • Kwon, Hyuk-Moo;Lee, Seoung-Won
    • Resources Recycling
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    • v.5 no.1
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    • pp.9-13
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    • 1996
  • Once-used $CO_2$-silicate bonded sand from domestic foundry is mostly discarded in a reclaimed land because of its bad collapsibility and reproduction properties. So this causes serious environmental problem. We can get 82% recovery of silica from used sand by scrubbing reclamation process in this research. When we repeat the reclamation-recycling of the foundry sand, artificial silica sand is broken down below 2-cycles, but natural silica sand does not destroyed when used repeatedly more than 10-cycles and have a good property of recycling with little change of its size.

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A Study on the High Temperature Properties of Self-hardening Sand Mold (High Temperature Properties of Self-Hardening Sand Mold using Calcium-Orthosilicate Powder) [I] (자경성 주형의 고온성질에 관한 연구 Calcium-Orthosilicate를 이용한 자경성 주형의 고온성질에 관하여 [I])

  • 강인찬;한윤희;문인탁
    • Journal of the Korean Ceramic Society
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    • v.13 no.1
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    • pp.20-24
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    • 1976
  • These are many kinds of self-hardening methods for sand mold using sodium silicate. When sodium silicate solution is mixed with calcium-orthosilicate powder hardening reaction occurs, which is based for self-hardening method at high temperature. The high temperature strength and resicual strength of mold are related to the mole ratio of sodium silicate and the contents of calcium-orthosilicate powder. The results obtained in this study were as follows: 1) The high temperature strength of mold was maximum at about $600^{\circ}C$, and at higher temperature showed lower value on the contrary. 2) The high temperature strength of mold was increased by increasing the amount of sodium silicate having lower mole ratio and high concentration. 3) The residual strength of mold was reduced by increasing the mole ratio of sodium silicate and increasing the concentration of calcium-orthosilicate.

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Compression Characteristics of Jeju Island Beach Sands (제주 해안지역 모래의 압축 특성)

  • Nam, Jung-Man;Cho, Sung-Hwan;Kim, Tae-Hyung
    • Journal of the Korean Geotechnical Society
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    • v.23 no.6
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    • pp.103-114
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    • 2007
  • Sands distributed in Jeju island's coastal areas, Korea, can be classified as silicate sand derived from volcanic rock, carbonate sand derived from shells, and mixed sands containing both silicate and carbonate sands. These three types of sands typically exist in Jeju coastal areas. Samples of silicate, carbonate and mixed sands were obtained from Samyang beach, Gimnyeong beach, and Jeju harbor area, respectively. Compression tests were conducted to assess the compression characteristics of these sands. As a result of these tests, each sand showed different behaviors. For Samyang beach sand, it appeared that initial compression is a larger than the other two sands. For Cimnyeong and Jeju harbor sands, however, the additional compression occurred after initial compression. This could result from the crushing, shattering, and rearrangement of sand particles. In addition, settlement behavior of Jeju harbor ground according to the construction stages was analyzed using the measured data. It showed that in addition to the initial elastic compression, a considerable additional compression occurred with time. The settlements of Jeju harbor ground were predicted by using the elastic settlement calculation methods (empirical methods) and the compression test method. The empirical methods, which did not consider the crushing, shattering, and rearrangement of particles could show smaller result than that occurring actually.

Effect of Retained Compression Strength on the Collapsibility of $CO_2$ Process (($CO_2$ 주형(鑄型)의 붕괴성(崩壞性)에 대한 잔류강도(殘留强度)의 변화(變化)에 관(關)한 연구(硏究))

  • Choi, Chang-Ock;Sung, Kyong-Hun
    • Journal of Korea Foundry Society
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    • v.3 no.3
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    • pp.181-187
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    • 1983
  • Effects of retained compression strength on the collapsibility of $CO_2$ mold sand using sodium silicate were studied. The results obtained from the experiment are summurized as follows; 1) The sand mixtures increased their compression strength and retained compression strength when content of sodium silicate is high or mole ratio of sodium silicate is high. 2) Increase of retained strength has a maximum value at temperatures about $200^{\circ}C$. When the sample reached $800^{\circ}C$, the binder bridge are homogeneous. The retained strength is increased. 3) Decrease of retained strength at temperatures over $200^{\circ}C$ is caused by pore formation and additives of seacoal markedly accelerated pore formations.

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Investigation of Reclamation for Waste $CO_2$ Mold Sand of Steel Foundries in Busan and Gyeong Area (부산 ${\cdot}$ 경남지역 주강 공장의 $CO_2$ 주형 고사의 발생실태와 재생에 관한 연구)

  • Choi, Jun-Oh;Kim, Min-Seop;Choi, In-Seok;Cheon, Byung-Wook;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.22 no.3
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    • pp.121-129
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    • 2002
  • According to the investigation of waste $CO_2$ molding sand in the 15 steel foundries in Busan and Gyeong area, about 1 ton of waste $CO_2$ molding sand per ton of steel castings production was produced In order to reduce amount of $Na_2O$, Loss of Boiling (L.O.B), Loss of Ignition (L.O.I), Conductivity and PH which are present in the waste $CO_2$ molding sand below the reclamation effect, more than 50% of elimination for reclamation was required. It was found that the waste $CO_2$ molding sand does not contain a harmful component designated by industrial waste materials. Reclamation of the waste $CO_2$ molding sand was practically achieved by an abrasive-dry reclamation process. According to bench time of the sodium silicate-bonded $CO_2$ molding sand, reduction of compressive strength and surface stability index(S.S.I) become slowdown. Therefore, the reclaimed sand could be allowed the reuse of molding sand in $CO_2$ molding process including core sand.

Effect of Particle Size Distribution of Sand on Compressive Strength of Calcium Silicate Brick (고압벽돌의 강도와 모래입도에 관한 연구)

  • 김병무;최명식;이경희
    • Journal of the Korean Ceramic Society
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    • v.15 no.4
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    • pp.193-198
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    • 1978
  • Test-bricks were prepared from an artifically graded Ham Kang sand and a commercial CaO and autoclaved for 6 hours at $16 kg/cm^2$ pressure $(203^{\circ}C)$. Bricks were tested for compressive strength, free lime, saluble silica and amount of water absorption. Physical properties of bricks were very much depended on the size distribution of sand particle and the amount of soluble silica in bricks.

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A Study on Utility for Fine Aggregates and Engineering Characteristics by Mineralogical Composition of Sands on the Coast of Jeju Island (제주 해안지역 모래의 광물성분에 기인한 공학적 특성 및 잔골재 활용방안 연구)

  • Kim, Seung Hyun;Lee, Dong Wook
    • Journal of the Korean Geosynthetics Society
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    • v.13 no.4
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    • pp.57-68
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    • 2014
  • This study categorizes the distributed sand around coastal area of Jeju volcanic Island into three groups according to their components, and arranges their characteristics. In the case of basic physical properties, the silicate sand has slightly greater specific gravity than general sand, and the carbonate sand with widespread distribution has a lower specific gravity. In the gross, the carbonate sand has poor particle classifying and low uniformity coefficient because carbonate minerals of relatively large grain size are mixed. The relation between compressive strength and components shows conflicting tendency that silicate and carbonate components have positive correlation and negative correlation with compressive strength, respectively. Based on the components ratio of one to one, the sand having low carbonate component ratio is expected to be able to utilize in construction fine aggregate. To compare between square root (ACI 308) and cube root (KCI 2012) of compressive strength at computation of elastic modulus, it is considered to non-dimensional elastic modulus.

The Study on the Strength Improvement $CO_2$ Mold Bonded With High Mole-Ratio Sodium Silicates (고(高)MOLE비(比)의 규산(珪酸)소다를 사용(使用)한 $CO_2$ 주형(鑄型)의 강도개선(强度改善)에 관(關)한 연구(硏究))

  • Kim, Bong-Wan;Lee, Kye-Wan
    • Journal of Korea Foundry Society
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    • v.7 no.4
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    • pp.366-379
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    • 1987
  • The influences of some factors on the variation of compression strength of $CO_2$ process were investigated with an attention given to use of high $SiO_2\;/Na_2O$ silicate, addition of organics and gassing operation. 1) Higher ratio binder offers faster rates of hardening with lower $CO_2$ consumption requiring more concentration for a good strength development. A mixture containing 4 percent of 2.7:1 ratio silicate produces the strength above $8kg\;/\;cm^2$ after 80 seconds gassing, but 5% and 6% respectively of 3.0:1 and3.3:1 ratio silicate are necessary to achieve equivalent levels of strength. 2) The correct water content in sand mixtures containing higher ratio silicates is necessary for the better strength properties to be obtained. The addition of 1% water to the sand mixtures bonded with 5%,3:1 ratio and 6%,3.3:1 ratio silicates maintains near-maximum strength on extended gassing. 3) When higher ratio silicates with 3:1 and 3.3:1 ratios are used,the addition of organic additives such as oil, sucrose and polyol results in considerable changes in strength. The presence of 1.0 to 1.5 percent of polyol produces a noticiable improvement 4) Gas diluted with air raises the efficiency of gas utilization. When gas contains 50 percent $CO_2$, the efficience is significantly increased with the best strength in the silicates having high ratios of 3:1 and 3.3:1. 5) The strength of molds is liable to change on storage with the reduction in water content. The magnitude of the strength change is determinded with the mole ratio. The presence of polyol in the mixture with 3.3:1 ratio silicate has a pronounced effect on maintaining the gassed strength.

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