• 제목/요약/키워드: Side Rail

검색결과 146건 처리시간 0.029초

하이드로 포밍 성형공정 해석을 위한 강소성 유한요소 프로그램 개발 및 적용 (Rigid-Plastic Finite Element Approach to Hydroforming Process and Its Application)

  • 강범수
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.22-28
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit for two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral i is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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연성파괴모델의 유한요소법을 이용한 하이드로포밍공정에의 성형한계 예측 (Prediction of Forming Limit in Hydroforming Processes by Using Finite Element Method and Ductile Fracture Criterion)

  • 김대환;뇌여평;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.230-235
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit fer two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral I is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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선로전환기용 기억쇠 단일화 개선방안 연구 (Study on the improvement of Memory-device unification for Point-switch machine)

  • 이남일;고양옥;정호형
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 춘계학술대회 논문집
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    • pp.1440-1444
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    • 2011
  • Memory-device is one of the auxiliary components of point-switch machine; connecting front-rod and tongue-rail. The right side and left side of memory-device are different from each other. When there would be a derailing accident of rolling stock or motor-car, the memory-device properly bends and protects the internal of point-switch machine. Memory-device is one of the important site maintenance spare parts. Memory-device for each of right and left side should be secured so that they can be installed on correct side during an exchange work. This study suggests the development of memory-device with different left and right side and the performance test of it. The study intends to contribute in the convenience improvement of maintenance by improving the unification of memory-device.

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전자력 발사기의 최적 구조 설계 (Optimal Structural Design for the Electro-magnectic Launcher)

  • 이영신;안충호
    • 전산구조공학
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    • 제9권2호
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    • pp.143-151
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    • 1996
  • 구조 및 전기적 제약조건을 고려한 전자력 발사기의 최적설계에 대해 연구하였다. 펄스형 대전류가 흐르는 발사기의 단면적이 최소화되었으며 각 요소(레일, 측면벽, 세라믹 및 강철)의 허용응력과 예하중을 고려하였다. 전기적 제약조건은 발사기의 성능을 저하시키는 와전류 효과를 방지하기 위한 세라믹의 두께로 정하였다. 90mm발사기의 설계에서 응력해석과 최적화는 ANSYS코드를 사용하여 수행되었다. 예하중을 받는 최적설계에서는 예하중을 받지 않는 최적설계보다 53%의 단면적이 감소되었다. 레일의 원호각이 45.deg.일때 발사기의 성능이 가장 양호하다. 레일의 원호각이 45.deg.일때 Fahrenthold 연구결과와 비교하여 9%의 변형량 감소와 10.4%의 변형량 감소를 얻었고, 예하중도 186Mpa에서 59.8Mpa로 감소되었다. 연구결과는 설계 요구조건을 충분히 만족시켜 주고 있음을 보여 주었다.

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Development of design chart for estimating penetration depth of dynamically installed Hall anchors in soft clays

  • Haijun Zhao;Zhaohan Zhu;Jiawei Che;Wanchun Chen;Qian Yin;Dongli Guo;Haiyang Hu;Shuang Dong
    • Geomechanics and Engineering
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    • 제34권2호
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    • pp.209-220
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    • 2023
  • In this study, a series of three-dimensional numerical analyses were carried out to investigate the penetration performance of a dynamically installed Hall anchor. The advanced coupled Eulerian-Lagrangian (CEL) technique was adopted to accurately simulate the large soil deformation during the vertical penetration of a Hall anchor. In total, 52 numerical analyses were conducted to investigate the relationship between anchor penetration depth and the initial kinematic energy. Moreover, a sensitivity analysis was performed to investigate the effects of soil shear strength and soil type on the penetration mechanism of a drop anchor under self-weight. There is a monotonic increase in the penetration depth with an increasing anchor weight when the topsoil of the riverbed is not subjected to erosion. On the other hand, all the computed depths significantly increase when soil erosion is taken into consideration. This is mainly due to an enhanced initial kinematic energy from an increased dropping depth. Both depths increase exponentially with the initial kinematic energy. An enhanced shear strength can potentially increase the side resistance and end-bearing pressure around a drop anchor, thus significantly reducing the downward penetration of a hall anchor. Design charts are developed to directly estimate penetration depth and associated plastic zone due to dynamically installed anchor at arbitrary soil shear strength and anchor kinematic energy.

파이버 레이저를 이용한 순 티타늄 박판의 용접특성 향상을 위한 연구 - 실드가스 노즐변수의 영향 - (The Study for Improving the Weldability of Pure Titanium Sheet by Using Fiber Laser - The Effect of Shielding Gas Nozzle Variable -)

  • 김종도;김지성
    • Journal of Welding and Joining
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    • 제34권5호
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    • pp.6-12
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    • 2016
  • This study was performed bead welding of pure titanium by using fiber laser. Since titanium is very sensitive to oxidation and nitriding during welding, it is important to compose the shielding equipment compared with different material. Thus side and coaxial shield nozzle, rail and chamber type shielding equipment are widely used to protect effectively the weld during welding. Experiments were performed by changing nozzle angle and distance using side and coaxial shield nozzle. The bead colors of gold, brown, blue, purple and yellowish white were obtained by changing variables of shield nozzle, and then its weldability was investigated. As experiment result, sound and not brominated beads were formed when side nozzle angle and distance were respectively $45^{\circ}$ and 10 mm.

롤 포밍 공법을 이용한 고강도 차체 SILL SIDE제작 기술 개발 (Development of Manufacturing Technology for SILL SIDE with Roll Forming Process)

  • 김동규;손성만;이규현;이문용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.357-360
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    • 2008
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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고무차륜 경량전철 국산화 대차의 주행안정성 향상을 위한 동특성 해석 (Dynamic Analysis for Improvement of Running Stability of Rubber Tired AGT Localization Bogie)

  • 엄범규;이희성
    • 한국소음진동공학회논문집
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    • 제22권4호
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    • pp.307-317
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    • 2012
  • The LRT(light rail transit) system, which has medium transport capacity between subway and bus is an advanced transportation system. It has many benefits like chap construction and operational cost down through driverless and flexible route planning. The rubber tired AGT(K-AGT) is a kind of LRT, which has rubber wheels and side guides. The side guides has many advantages, but brings vibration and noise problems from the friction between the guide rail and the wheels. This is the major source for the of passengers' discomfort. The purpose of this paper is to analyze dynamic characteries and running stability of the rubber tired AGT localization bogie if the AGT's speed is increased from 70 km/h to 80 km/h. The current design parameters of bogie suspension, as it is designed, was examined to satisfy the comfort index of the railway vehicle in performance test.

FEM을 이용한 유정압테이블의 운동정밀도 해석 (2. 양면지지형 테이블의 해석 및 실험적 검증) (Finite Element Analysis on the Motion Accuracy of Hydrostatic Table ($2^{nd}$. Analysis and Experimental Verification on Double Sides Table))

  • 박천홍;이후상;김태형;김민기
    • 한국정밀공학회지
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    • 제19권1호
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    • pp.65-70
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    • 2002
  • An analysis method for calculating motion accuarcy of double sides hydrostatic table is proposed in this paper. In this method, profiles of each rails are assumed as periodic function, therefore it is represented as the sum of spacial frequencies. Bearing clearance at any position rail is depended on the variation of linear, angular motion error of table and the form errors of both sides of a rail. Finite element method is applied to calculate pressure distributions in bearing clearance. In order to simplify the analyzing process, double sides table model is converted into equivalent single side table model. Results calculated by the proposed modeling method agree well with the results directly caculated by double sides modeling method, and also agree well with experimental results. From the theoretical and experimental analysis, it is verified that the proposed analysis method is very effective to analyze the motion accuracy of double sides hydrostatic table.

이단계 크리깅 모델을 이용한 조(Jaw)의 구조최적설계 (Structural Optimization for a Jaw Using the Kriging model)

  • 이권희;방일권;강동헌;한동섭;한근조
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2006년도 추계학술대회 논문집(제2권)
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    • pp.143-147
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    • 2006
  • 컨테이너의 양 ${\cdot}$ 하역 작업 시 크레인을 정 위치에 고정시키고, 돌풍으로 인해 크레인이 레일방향으로 미끄러지는 것을 방지하는 장치가 레일클램프이다. 쐐기형 레일클램프는 풍속이 증가하면 쐐기작용에 의해 압착력이 증가하므로 구조적으로 안정성과 내구성이 있게 설계해야한다. 따라서 본 연구에서는 순차적 표본방법을 기반으로 하는 크리깅 모델을 이용하여 조 형상최적설계를 수행하였다. 크리깅은 표본점의 반응치를 기초로 내삽법에 의해 임의의 점에서의 반응치를 예측하는 근사기법의 하나이다. 이것은 최적설계 분야에서 자주 사용되는 근사기법인 반응표면법에 비해 반응치의 보다 정확한 예측이 가능하며 특히 비선형성이 강한 함수의 예측에 적합하다고 알려져 있다. 순차적 크리깅 모델에 의하여 구해진 최적해를 상용프로그램을 이용하여 구한 최적해와 비교하고 제안된 방법의 유용성을 검토하였다.

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