• 한국세라믹학회지
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• 제25권4호
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• pp.397-407
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• 1988

Spinel, mullite and cordierite powders have synthesized from Mg(NO3)2.6H2O, Al(NO3).9H2O and SiCl4 solution by spray pyrolysis method. The two-fluid nozzle was used as an atomizer. The powders of sinel and mullite were synthesized above 80$0^{\circ}C$, but the cordierite composition was noncrystalline for all synthersizing temperature. Those noncrystalline powders were crystallized to $\alpha$-cordierite during calcining at 130$0^{\circ}C$ for 2hrs. The synthesized spinel, mullite and cordierite powders seem to be consisted of agglomerated hollow spherical particles. For all powders, the particle size ranged from submicron to about 3${\mu}{\textrm}{m}$ and mean particle size was about 1.4${\mu}{\textrm}{m}$ in diameter. The specific surface area values of spinel, mullite and cordierite powders were maximum for powders prepared at 100$0^{\circ}C$, and those were 45.9, 25.8 and 13.6$m^2$/gr, respectively.

• 한국세라믹학회지
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• 제26권3호
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• pp.361-370
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• 1989

Mullite powders were synthesized from the common solution of aluminum sulfate and sodium silicate solutions by the emulsion-hot kerosene technique. The reaction temperature and mechanism for mullitization and the characteristics of synthesized mullite powders were investigated. The effect of Na components introduced from sodium silicate solution on the physical property and microstructure of sintered mullite was also examined. It was proved that mullites were formed at 75$0^{\circ}C$ through the reaction mechanism of Na2O.2.2SiO2＋3.3Al2(SO4)3longrightarrow1.1(3Al2O3.2SiO2)＋Na2SO4＋8.9SO3. Synthetic mullite powders consisted of the compositiion of 3Al2O3.2SiO2 and showed highly agglomeration of hollow spherical particles of 1${\mu}{\textrm}{m}$ diameter. The density and fracture toughness of sintered mullites were somewhat reduced because of the effect of a very small amount of residual Na components.

• 한국세라믹학회지
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• 제34권3호
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• pp.296-302
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• 1997

SiC휘스커를 첨가한 알루미나 분말 기지 복합체의 치밀화에 미치는 상온 반복 압축의 영향을 조사하였다. 반복 압축 응력과 반복 횟수가 증가할수록, 또한 바이어스 압력이 낮을수록 복합체의 초기 성형 밀도가 증가하였으며 가압 및 제하 속도, 반복 속도는 분말의 미끄러짐과 재배열에 큰 영향을 미치지 않음을 알 수 있었다. 상온 반복 압축으로 인한 SiC 휘스커의 파단은 거의 없었으며 휘스커의 배열 방향은 반복 압축 방향에 관계없이 고른 분포를 나타냄으로써 상온 반복 압축 성형이 SiC 휘스커를 첨가한 알루미나 분말 기지 복합체의 초기 성형 밀도를 높일 수 있는 효과적인 방법임을 알 수 있었다.

• 한국결정성장학회지
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• 제6권4호
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• pp.552-557
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• 1996

소결조제로 2 wt % $Al_2O_3$와 6 wt% $Y_2O_3$를 첨가한 $Si_3N_4/20$ vol % SiC 초미립복합 재료의 고온가압소결 중의 미세구조 발현과정을 sintering interruption법으로 관찰하였다. 밀도는 $1500^{\circ}C$와 $1700^{\circ}C$ 사이에서 빠르게 증가하였으며, $1800^{\circ}C$ 에서 이론밀도에 가깝게 치밀화하였다. 질화규소의 상전이 속도는 $1700^{\circ}C$와 $1800^{\circ}C$에서 증가하였으며, 길게 자란 기지상결정립들이 나타났다. 작은 입경의 SiC는 치밀화속도와 기지상 상전이를 억제하는 효과를 보였다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 1996년도 추계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.6-6
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• 1996

Ceramic based nanocomposite, in which nano-sized ceramics and metals were dispersed within matrix grains and/or at grain boundaries, were successfully fabricated in the ceramic/cerarnic and ceramic/metal composite systems such as $Al_2O_3$/SiC, $Al_2O_3$/$Si_3N_4$, MgO/SiC, mullite/SiC, $Si_3N_4/SiC, $Si_3N_4$/B, $Al_2O_3$/W, $Al_2O_3$/Mo, $Al_2O_3$/Ni and $ZrO_2$/Mo systems. In these systems, the ceramiclceramic composites were fabricated from homogeneously mixed powders, powders with thin coatings of the second phases and amorphous precursor composite powders by usual powder metallurgical methods. The ceramiclmetal nanocomposites were prepared by combination of H2 reduction of metal oxides in the early stage of sinterings and usual powder metallurgical processes. The transmission electron microscopic observation for the $Al_2O_3$/SiC nanocomposite indicated that the second phases less than 70nm were mainly located within matrix grains and the larger particles were dispersed at the grain boundaries. The similar observation was also identified for other cerarnic/ceramic and ceramiclmetal nanocornposites. The striking findings in these nanocomposites were that mechanical properties were significantly improved by the nano-sized dispersion from 5 to 10 vol% even at high temperatures. For example, the improvement in hcture strength by 2 to 5 times and in creep resistance by 2 to 4 orders was observed not only for the ceramidceramic nanocomposites but also for the ceramiclmetal nanocomposites with only 5~01%se cond phase. The newly developed silicon nitride/boron nitride nanocomposites, in which nano-sized hexagonal BN particulates with low Young's modulus and fracture strength were dispersed mainly within matrix grains, gave also the strong improvement in fracture strength and thermal shock fracture resistance. In presentation, the process-rnicro/nanostructure-properties relationship will be presented in detail. The special emphasis will be placed on the understanding of the roles of nano-sized dispersions on mechanical properties.

• 한국표면공학회지
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• 제22권2호
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• pp.78-87
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• 1989

Mechanism of formation of electroless composite coatings is similar to that of electrodeposited composite coating, but the amount of particles entraped in electroless coating is higher that the one of electrodeposited coatings. The methol of entrapment by the metal for SiC and Al2O3 particles is different from that for WC particles. In the former case the particles are gracually engulfed by the depositing metal, wheran with WC a metal envelope is rapidly fomed around each particles. This difference can be attributed to the difference in electrical resistivity of the particles. Inclusion density of SiC and Al2O3 particles during copeposition depend on the particle size, agitation condition, vabration conditions and electrolyte temperatures.

• Composites Research
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• 제16권3호
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• pp.75-84
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• 2003

본 연구의 목적은 가압주조법에 의해 제조된 Saffil/Al, Saffil/$\textrm{Al}_2\textrm{O}_3$/Al, Saffil/SiC/Al 과 같은 혼합금속 복합재료의 마모 물성을 조사하고자 하는 것이다. 마모 시험은 건조와 윤활상태 하에서 pin-on-disk 형태의 마모 시험기로 수행되었다. 세가지 금속복합재료의 마모 물성시험에서 Saffil섬유, $\textrm{Al}_2\textrm{O}_3$입자, SiC입자의 효과들을 조사하였다. 마모 메커니즘은 복합재료의 마모된 표면들을 관찰하여 분석하였다. 마모과정 동안 마찰계수(COF)의 변화는 컴퓨터에서 자동적으로 기록되었으며, 건조 조건에서 Saffi1/SiC/Al은 고온과 높은 하중 하에서 가장 좋은 마모 저항을 보여주었다. 한편 Saffil/ Al과 Saffi1/$\textrm{Al}_2\textrm{O}_3$/Al의 마모 저항은 비슷한 결과를 보였다. 건조조건에서 적당한 하중과 상온에서 지배적인 마모 메커니즘은 연삭 마모이며, 하중이나 온도가 증가함에 따라 응착마모로 변화되며, 고온에서는 융착마모를 나타내었다. 건조 상태에서 세가지 복합재료를 비교시 액체 파라핀에 의한 윤활시험시 마모 특성이 가장 좋은 결과를 나타내었다. 윤활조건에서는 Saffil/Al복합재료가 가장 좋은 마모 저항성을 보였으며, 이 경우 마찰계수도 가장 작게 나타났다. 윤활 조건에서 금속복합재료의 주요 마모 메커니즘은 microploughing 이었으나, microcracking 역시 다른 정도에서는 미소 균열도 발생한다.

• 한국결정성장학회:학술대회논문집
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• 한국결정성장학회 1997년도 Proceedings of the 13th KACG Technical Meeting `97 Industrial Crystallization Symposium(ICS)-Doosan Resort, Chunchon, October 30-31, 1997
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• pp.187-187
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• 1997

Silicon nitride is the most excellent materials among structural ceramics. It has been reported that fracture toughness was improved with adding second phase particles, whisker, fiber etc. However, containing of second phase particles enhanced fracture toughness, however flexural strength was degraded. As adding nanosize SiC particles into silicon nitride, the physical properties of fluxural strength, fracture toughness, the modulus of elasticity. In this study, 2wt% $Al_2$O$_3$ and 4 wt% $Y_2$O$_3$ were added into UBE E-10 and 0, 10, 20, 30, 40, 50 vol% nano-SiC powder (Sumitomo T1 powder) were added, respectively. It is hot pressed at 185$0^{\circ}C$ for 1 hour. Most of structural ceramics for engineering application are wear resistance. In this study, wear behaviors (in water) of silicon nitride with varying the amount of nano-size silicon carbide were investigated, and was compared to physical properties. Simultaneously wear mechanism will be found out.

• 한국분말재료학회지
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• 제25권5호
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• pp.426-434
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• 2018

In this study, $MgO-CaO-Al_2O_3-SiO_2$ (MCAS) nanocomposite glass powder having a mean particle size of 50 nm and a specific surface area of $40m^2/g$ is used as a sintering additive for AlN ceramics. Densification behaviors and thermal properties of AlN with 5 wt% MCAS nano-glass additive are investigated. Dilatometric analysis and isothermal sintering of AlN-5wt% MCAS compact demonstrates that the shrinkage of the AlN specimen increases significantly above $1,300^{\circ}C$ via liquid phase sintering of MCAS additive, and complete densification could be achieved after sintering at $1,600^{\circ}C$, which is a reduction in sintering temperature by $200^{\circ}C$ compared to conventional $AlN-Y_2O_3$ systems. The MCAS glass phase is satisfactorily distributed between AlN particles after sintering at $1,600^{\circ}C$, existing as an amorphous secondary phase. The AlN specimen attained a thermal conductivity of $82.6W/m{\cdot}K$ at $1,600^{\circ}C$.

• Composites Research
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• 제16권1호
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• pp.1-12
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• 2003

본 연구는 보강재의 부피분율이 49%, 56%, 63%첨가된 패키징용 SiC/Al복합재료를 가압주조법을 통해 개발하였다. SiC/Al복합재료는 0.8%의 무기성형제와 $Al_2$O$_3$섬유가 SiC입자에 비해 부피비 1:10의 비율로 첨가되었으며 새로이 고안된 몰드에서 제조되었다. 제조된 SiC/Al복합재료에 대해 30-300 구간에서 열팽창 계수를 측정하고, FEM수치해석과 비교하여 온도에 따른 특성을 분석하였다. 실험결과 SiC/Al복한재료의 열팽창계수는 혼합법칙, Turner모델의 중간값을 가졌으며 상온에서는 Turner모델에 가깝다가 온도가 높아질수록 혼합법칙에 가까와졌다. 이러한 특성은 모재의 소성변형 및 잔류응력에 의한 것으로 본 연구에서 제안한 모재와 보강재 사이에 작용하는 평균응력 차이로부터 분석이 된다. 해석결파 모재의 소성변형이 시작되는 온도에서 SiC/Al복합재료의 열팽창계수가 급격히 증가하였으며, 가공 잔류응력은 이러한 소성변형의 시작온도를 고온으로 이동시킴으로써 열팽창계수에 영향을 끼침을 밝혔다. 이러한 일련의 연구를 통해 온도에 따른 열팽창 특성은 복수입자모델에 의한 2차인 해석을 통해 성공적으로 분석됨을 보였다.