• Title/Summary/Keyword: Shoulder diameter

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Characteristics of Friction Stir Welded AZ31 Mg Alloys with Shoulder Diameter and Rotating Speed (숄더 지름과 회전 속도에 따른 AZ31 마그네슘합금의 마찰교반접합 특성)

  • Jun, Sang-Hyuk;Ko, Young-Bong;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.46 no.1
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    • pp.36-41
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    • 2013
  • Friction stir welding (FSW) is a relatively new joining technique particularly for magnesium and aluminum alloys that are difficult to fusion weld. In this study, AZ31 Mg alloys were joined by FSW with shoulder diameter 11, 19 mm and rotating speed 900, 1200, 1500, 1800 rpm. The shoulder diameter and welding speed depended on the heat input during FSW process. As a result, the microstructures of stir zone were a fine grain by dynamic recrystallization. According to the larger shoulder diameter and the higher rotating speed, refined grain sizes of stir zone were grown by higher heat input, and the microhardness of stir zone was lower. The tensile strength at the shoulder diameter 19 mm, rotating speed 900 rpm was obtained maximum value. This value compared with the base metal was over 93%.

Friction Stir Welding Characteristics of AZ31 Mg Alloy by Orthogonal Array (직교배열법에 의한 AZ31 마그네슘 합금의 마찰교반접합 특성)

  • Kang, Dae-Min;Park, Kyoung-Do;Kang, Chung-Yun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.16-21
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    • 2012
  • Magnesium alloy has been focussed as lightweight material owing to its high strength even though low density with aluminum alloy, titanium alloy and plastic material. Friction stir welding technique was performed by rotating and plunging a shouldered tool with a small diameter pin into the joint line between two butted plates and useful to join magnesium alloy. In this paper, the experiments of friction stir welding were done to investigate the joint characteristics of AZ31 magnesium alloy. For its evaluation, the orthogonal array method$(L_{27}(3^{13}))$ was applied with four factors of pin diameter, shoulder diameter, travel speed and rotation speed of tool and also three levels of each factor. Nine tools were worked through shoulder diameter of 9, 12, 15mm and pin root diameter of 3, 4, 5mm. In addition tensile tests were excuted for the assessment of mechanical properties for joint conditions. From the results, pin diameter, shoulder diameter, and rotating speed of tool influenced on the tensile strength meaningful, but welding speed did not influence on that by the variance analysis. Beside of that, optimum condition of tensile strength was estimated as following ; shoulder diameter:15mm, welding speed:200mm/min, rotating speed:200rpm.

A Study on the Finite Element Analysis in Friction Stir Welding of Al Alloy (알루미늄 합금재의 마찰교반용접 유한요소해석에 관한 연구)

  • Lee, Dai Yeal;Park, Kyong Do;Kang, Dae Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.81-87
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    • 2015
  • In this paper, the finite element method was used for the flow and strength analysis of aluminum alloy under friction stir welding. The simulations were carried out using Sysweld s/w, and the modeling of the sheet was executed using Unigraphics NX6 s/w. The welding variables for the analysis were the shoulder diameter, rotating speed, and welding speed of the tool. Additionally, a three-way factorial design method was applied to confirm the effect of the welding variables on the flow and strength analysis with variance analysis. From these results, the rotating speed had the greatest influence on the maximum temperature, and the maximum temperature was $578.84{\pm}12.72$ at a confidence interval of 99%. The greater the rotating speed and shoulder diameter, the greater the difference between maximum and minimum temperature. Furthermore, the shoulder diameter had the largest influence on von Mises stress, and the von Mises stress was $184.54{\pm}12.62$ at a confidence interval of 99%. In addition to the increased shoulder diameter, welding speed, and rotating speed of the tool increased the von Mises stress.

Distal Clavicle Tunnel Widening after Coracoclavicular Ligament Reconstruction with Semitendinous Tendon: A Case Report (반건양 건을 이용한 오구쇄골 인대 재건술후 발생한 원위부 쇄골 터널 확장: 증례 보고)

  • Yoo Jae-Chul;Kim Seung-Yun;Lim Tae-Gang;Jeong Ju-Seon;Song Baek-Yong
    • Clinics in Shoulder and Elbow
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    • v.8 no.2
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    • pp.131-134
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    • 2005
  • Distal clavicle tunnel widening was observed in coracoclavicular ligament reconstruction with semitendinous tendon autografts in a patient with acromioclavicular joint injury. Acromioclavicular joint separation, in a 44 years-old man was treated by coracoclavicular ligament reconstruction. We have performed x-ray evaluation on 2years 10months after surgery. The immediate postoperative tunnel size was measured 4.5mm in diameter. At postoperative 2years 10month the tunnel diameter was from 9.3 to 11.4mm. But the weightbearing clavicle view showed no significant acromioclavicular joint separation. Moreover the patient complained only minor intermittent shoulder discomfort.

The Effects of Joining Factors on Strength of Al 6061 Alloy in FSW (Al 6061 합금의 마찰교반용접 시 접합변수가 강도에 미치는 영향)

  • Kang, Dae-Min;Lee, Dai-Yeal;Park, Kyoung-Do
    • Journal of Power System Engineering
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    • v.21 no.5
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    • pp.86-91
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    • 2017
  • Friction Stir Welding (FSW) is useful technique to join aluminum alloy with energy efficient and environment friendly. In this paper, the design of experiment with three-way factorial design was adopted for optimum conditions of welding variables in the FSW of Al 6061 alloy. Tools of shoulder diameter of 9, 12, 15 mm and pin length of 1.5 mm were used. Also the material's dimension for welding were $2{\times}100{\times}150mm$, and the tensile specimens were worked by water-jet technique. Welding variables were shoulder diameter, rotating speed and travel speed of tool. From the results of this work, the welding factor influenced on yield strength most was travel speed and the optimum condition for FSW was predicted as the shoulder diameter of 15 mm, welding speed of 500 mm/min and rotating speed of 2,000 rpm. Also the presumption range of yield strength at optimal condition of reliability 99% was estimated to $207.19{\pm}9.91MPa$.

Friction Stir Welding Characteristics of Al5052 Aluminium Alloy by Design of Experiment (실험계획법에 의한 Al5052 알루미늄 합금의 마찰교반용접특성)

  • Kang, Dae-Min;Jang, Jin-Suk
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.11-16
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    • 2015
  • Welding is very popular method for joining two or more metals. In this paper, the three-way factorial design was adopted for obtaining the optimum friction stir welding conditions of Al 5052 alloy. Tools of shoulder diameter of 9, 12, 15 mm and pin length of 1.5 mm were used. Also the material's dimension for welding was $100{\times}100{\times}2mm$, and the tensile specimens were worked by water-jet technique. Welding variables were shoulder diameter, rotating speed of tool and welding speed. As far as this work is concerned, optimum condition for friction stir joint of Al 5052 alloy was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. In addition, the presumed range of tensile strength under the optimal conditions is estimated to be $208.3{\pm}5.7$ MPa with 99% reliability.

Morphological types and morphometrical measurements of the suprascapular notch in both dry bones and human cadavers: anatomical study to improve the outcomes of the diagnostic and interventional procedures in the shoulder region

  • Ashraf Youssef Nasr
    • Anatomy and Cell Biology
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    • v.56 no.4
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    • pp.482-493
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    • 2023
  • Understanding the anatomy of suprascapular area helps the clinicians and surgeons in management of any disability at the shoulder region. This work aimed to clear the different morphological and morphometrical types of suprascapular notch (SSN). Unknown 120 dry human scapulae of both sides and 60 formalin-embalmed cadaveric upper limbs (40 males and 20 females) were used in the present study. Three main morphological forms of SSN were reported: J, U, and V-shaped. J-shaped notch showed the highest incidence followed by U-shaped then V-shaped one. Morphometrically, type (III) notch was the most prevalent in both dry bones and cadavers, while the incidence of type (II) was the lowest form. Also, the measurements of superior transverse diameter, middle transverse diameter and vertical dimension of the different types of the notch showed no side or sex significant difference. The suprascapular foramen with ossified superior transverse scapular ligament (STSL) was seen in 5.8% of dry bones and 10% of cadaveric specimens. Fan and band-shaped ossified transverse scapular ligaments were reported. Absence of SSN was seen in 10.8% of dry bones, 7.5% of male and 10% of female specimens with left side predominance. V-shaped, absence, and ossified STSL were considered as predisposing factors of suprascapular nerve entrapment syndrome. Knowledge of the morphology and morphometric parameters of SSN is of great clinical significance for anatomists, radiologists, physiotherapists, orthopedics and neurosurgeons to perform good diagnosis and best planning for surgical or arthroscopic interventions within the shoulder region.

Evaluation on Tensile Characteristics of Extruded Aluminum Panel Joints by Friction Stir Welding Parameters (마찰교반 용접변수에 따른 알루미늄 압출판재의 인장특성 평가)

  • Lim, Byung-Chul;Kim, Young-Moon;Kim, Won-Seop;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.614-618
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    • 2018
  • The changes in the mechanical properties according to the width of the tool shoulder, rotation speed and moving speed in friction stir welding (FSW) are evaluated using Al 6061-T6. The results indicated that the tensile strength value increases with increasing rotation speed. The higher the moving speed of the tool shoulder, the lower the tensile strength, regardless of the tool type. A higher tensile strength value was generally obtained with a tool shoulder diameter of 12mm (TSD12) than with 8mm. When the moving and rotation speeds exceed a limiting value, a stabilization stage is reached, in which (the tool shoulder diameter?) no longer affects the material properties. At a tool shoulder diameter of 8mm (TSD8), the material properties are decreased and the mixture of material in the welding area is incomplete in comparison with the tool type of TSD12. The tensile strength value is decreased at a rotation speed of 1500 rpm. As a result, a rotation speed higher than the threshold value is needed in order for and the transition temperature to be reached, which allows the complete mixing of the material in the welding area.

Analysis of stability on steel D&I can (Steel D&I Can의 안정성 해석)

  • Cho, S.J.;You, C.S.;Jung, S.W.;Park, H.C.;Hwang, W.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.471-476
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    • 2001
  • The main object of this study is to develop a reliable FEM simulation technique for stability test using ABAQUS software and to clarify the effect of base profile of a steel D&I(drawn and ironed) can on the dome reversal pressure. For the can after body making simulation, two kind of stability test, dome buckle test and axial crush test are performed. The factors studied in the base profile on the dome reversal pressure are the base diameter, the rim radius, the dome shoulder radius, the dome radius and the dome depth. Within the limits before the occurrence of normal snap-through buckling of dome, the dome reversal pressure is improved by decreasing the base diameter, increasing the dome depth or increasing the dome shoulder depth.

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