• Title/Summary/Keyword: Shock-Test

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A Study on The Degradation Characteristics of MLCCs SAC305 Lead-Free Solder Joints and Growth IMCs by Thermal Shock Test (열충격 시험을 통한 MLCCs SAC305 무연 솔더 접합부의 IMCs 성장과 접합특성 저하에 관한 연구)

  • Jung, Sang-Won;Kang, Min-Soo;Jeon, Yu-Jae;Kim, Do-Seok;Shin, Young-Eui
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.3
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    • pp.152-158
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    • 2016
  • The bonding characteristics of MLCCs (multi layer ceramic capacitor, C1608) lead-free solder (SAC305) joints were evaluated through thermal shock test ($-40^{\circ}C{\sim}125^{\circ}C$, total 1,800 cycle). After the test, IMCs( intermetallic compounds) growth and cracks were verified, also shear strengths were measured for degradation of solder joints. In addition, The thermal stress distributions at solder joints were analyzed to compare the solder joints changes before and after according to thermal shock test by FEA (finite elements analysis). We considered the effects of IMCs growth at solder joints. As results, the bonding characteristics degradation was occurred according to initial crack, crack propagations and thermal stress concentration at solder-IMCs interface, when the IMCs grown to solder inside.

The Infrastructure Case for Reproduction or Analysis of The Mechanism on The Fire of The Electrical Appliances (가전제품 화재 메커니즘 재현 및 분석을 위한 인프라 구축)

  • Jang, In-Hyeok;Lee, Chang-Hoon;Lee, Young-Joo;Lim, Hong-Woo
    • Journal of Applied Reliability
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    • v.15 no.1
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    • pp.60-66
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    • 2015
  • In this paper, The infrastructure case for reproduction or analysis of the mechanism on the fire or the electrics shock of the electrical appliances is proposed. The various electrical appliances(Washing machine, Ballast, Electric heaters, Electronic switches, Mobile phone chargers) used in the home can be tested on the high voltage and over current test through the implementation of the infrastructure. The electrical tests of fire and electric shock consists of the high voltage of maximum 5000 V and over current test of 3 steps(90 A, 60 A, 40 A) and noise test. The mechanism of the fire and the electric shock tests reproduced are analyzed through the monitoring system and the oscilloscope. The electronics manufacturers can prevent accidents through the tests of the electronics factor reproduced and the analysis of the infrastructure designed.

Fracture Characteristics of Flame Thermal Shock in PSZ/NiCrAlY FGM (세라믹(PSZ)/금속(NiCrAlY) 경사기능성 복합재료의 화염 열충격 파괴특성)

  • Song, Jun-Hee;Mun, Sang-Don
    • Korean Journal of Metals and Materials
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    • v.48 no.8
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    • pp.775-779
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    • 2010
  • Functionally graded materials (FGM) of PSZ/NiCrAlY on Inconel substrate were fabricated by detonation gun spraying method. A thick ceramic layer generally has a high thermal barrier effect however, because failure often occurs, the use of an FGM layer gives an advantage in thermal property. During the thermal shock test, micro fracture processes were detected by the AE method. Also, the thermal shock test was performed for NFGM, FGM and the changed FGM in the layered composition profile. It was found through AE testing and the observation of fracture surface that FGM was superior to NFGM in thermal shock properties. The linear or metal-rich type FGM in composition profile had the best resisting property among the FGM. It was found that the controlled composition profile of the graded layers had better thermal properties.

A Study on Shock-induced Detonation in Gap Test (충격 전달에 의한 Gap Test의 폭굉 반응 해석)

  • Kim, Bohoon;Kang, Wonkyu;Jang, Seung-gyo;Park, Jungsu;Yoh, Jai-ick
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.2
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    • pp.75-85
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    • 2016
  • A pyrotechnic system consisting of donor/acceptor pair separated by a gap relies on shock attenuation characteristics of the gap material and shock sensitivity of the donor and acceptor charges. Despite of its common use, numerical study of such pyrotechnic train configuration is seldom reported because proper modeling of the full process requires precise capturing of the shock wave attenuation in the gap prior to triggering a full detonation of high explosive and accurate description of the high strain rate dynamics of the explosively loaded inert confinements. We apply a Eulerian level-set based multimaterial hydrocode with reactive flow models for pentolite donor and heavily aluminized RDX as acceptor charge. The complex shock interaction, critical gap thickness, acoustic impedance, and go/no-go characteristics of the gap test are quantitatively investigated.

A Numerical Study on Pressure Variation in a Shock Tube by Changing the Diameter Ratio of Low-Pressure (Driven) to High-Pressure (Driver) Part (충격파관 저압실/고압실 직경비에 따른 압력변동에 대한 수치해석)

  • Wang, YuanGang;Kim, Chul Jin;Sohn, Chae Hoon;Jeung, In-Seuck
    • Journal of the Korean Society of Combustion
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    • v.21 no.4
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    • pp.16-22
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    • 2016
  • Pressure and temperature variations in a shock tube have been studied numerically by changing the diameter ratio of a driven part to a driver part. There are five cases where the adopted diameter ratios are 40%, 50%, 60%, 80%, and 100% respectively. The diameter of the driver part remains unchanged meanwhile the shock tube driven part diameter increases from 40% to 100% of the driver part. In the 100% ratio case, the driver part and driven parts have the same diameter of 66.9 mm. As the diameter ratio decreases, the pressure in the shock tube and available test time are increased.

Thermal Shock Resistance of Bilayered YSZ Thermal Barrier Coating

  • Lee, Dong Heon;Kim, Tae Woo;Lee, Kee Sung;Kim, Chul
    • Journal of the Korean Ceramic Society
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    • v.55 no.5
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    • pp.452-460
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    • 2018
  • This study investigate changes in mechanical behaviors such as indentation load-displacement and hardness of thermal barrier coatings (TBCs) using cycling of thermal shock test. Relatively dense and porous TBCs on nickel-based bondcoat/super alloy are prepared using different starting granules, 204C-NS and 204NS commercial powers, and the effect of double layers of 204C-NS on 204NS and 204NS on 204C-NS are investigated. The highest temperature applied during thermal shock test is $1100^{\circ}C$ and the maximum number of cycles is 1,200. The results indicate that bilayered TBC showed a relatively mechanically resistant property during thermal shock cycles and that the mechanical behavior is influenced by the microstructure of TBCs by exposure to high temperature during tests or different starting granules.

Shock and Vibration Reduction of the Opto-Electronic Protective Device for the Press Machine (프레스 광전자식 방호장치의 충격진동 저감)

  • Choi, Seung-Ju
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.13-16
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    • 2011
  • The vibration and shock of the opto-electronic protective device was induced mechanical failure or fail to work correctly. In order to identify the exciting frequency components of vibration and shock, vibration signals are measured and analyzed from the mechanical power press. In addition, the modal test for the opto-electronic protective device was performed to investigate the dynamic characteristics. Some FEM simulations were carried out and then anti vibration mount was made for opto-electronic protective device. Based on the results of simulations, some kind of rubber mounts were tested to demonstrate the reduction of vibration and shock. It was verified by the test that a considerable amount of vibration and shock were reduced.

Base Structure Design of Laptop HDD for Anti-Shock Performance (내충격 성능 향상을 위한 랩탑 하드디스크의 베이스 설계)

  • Lim, Seung-Ho;Park, No-Cheol;Park, Young-Pil;Park, Kyoung-Su;Seol, Woong;Kim, Kyung-Tae
    • Transactions of the Society of Information Storage Systems
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    • v.5 no.2
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    • pp.76-81
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    • 2009
  • Mobile devices have become an important part of daily life. This is especially true of laptop PCs, which are portable enough to be used almost anywhere. Laptop PCs, however, cannot be nomadic if each component is not robust enough to endure rugged laptop operating environment. Generally, external shock makes collision on head-disk interface and damage to read-write performance. To minimize the likelihood of failure, shock analysis must be incorporated into the design of hard disk drive in laptop. This research explores the structure modification of laptop HDD base, for improving shock performance using finite element analysis which considers the flexibility of whole HDD structure. FE model is verified by modal test and finely tuned. Then we obtained the transmitted acceleration of spindle and pivot and the relative displacement between disk and slider head as shock response. Based on shock simulation, the structural dynamics modification is performed and the primary design parameters are extracted.

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Development of Integrated CAE System for Mechanical Shock Proof Design of TFT-LCD Modules (TFT-LCD 모듈의 내충격성 향상을 위한 통합 CAE 시스템의 개발)

  • 서형원;문성인;구자춘;최재붕;김영진;최성식;이정권
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.135-141
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    • 2004
  • Anti-shock performance is one of the most important design specifications of TFT-LCD modules. Since they are adopted fur major display units of many mobile applications such as lap-top PCs, cellular phones, and palm pilots, they are able to accommodate and endure high level transient mechanical energy inputs. For the reasons, not only the LCD unit manufacturers but their customers like PC makers perform a series of strict impact/drop test on the units. Currently, designers are mostly relying on their own trial-error based experience for the anti-shock design. Thus those designs depending on only experience may result in disqualification from the drop/impact test during final product evaluation. Those shock failures of any new designs are prohibitive for both LCD and PC manufacturers. In order to avoid this problem, many designers are focusing on the development of computer-aided design tools that is directly connected to shock simulation capabilities and then shock-proof design cycle time could be significantly reduced. Development of an integrated CAE system for the shock-proof design is presented in this article. At every stages of the development of present work, practical industrial applicability and mass production feasibility are seriously considered and tested so that the system is to be used in the LCD design engineering field.

Numerical Study of Shock Wave-Boundary Layer Interaction in a Curved Flow Path (굽어진 유로 내부의 충격파-경계층 상호작용 수치연구)

  • Kim, Jae-Eun;Jeong, Seung-Min;Choi, Jeong-Yeol;Hwang, Yoojun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.6
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    • pp.36-44
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    • 2021
  • Numerical analysis was performed on the shock wave-boundary layer interaction generated in the internal flow path of the curved interstage of the scramjet engine flight test vehicle. For numerical analysis, the turbulence model k-ω SST was used in the compressibility Raynolds Averaged Navier Stokes(RANS) equation. Representatively, the separation bubbles on the upper wall of the nozzle, the interaction between the concave shock wave and the boundary layer, and the shock wave-shock wave interaction at the edge were captured. The analysis result visualizes the shock wave-boundary layer interaction of the curved internal flow path to enhance understanding and suggest design considerations.