• Title/Summary/Keyword: Ship hull plate

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COMPARATIVE STUDY ON THE WELDABILITY OF DIFFERENT SHIPBUILDING STEELS

  • Laitinen, R.;Porter, D.;Dahmen, M.;Kaierle, S.;Poprawe, R.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.222-228
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    • 2002
  • A comparison of the welding performance of ship hull structural steels has been made. The weldability of steels especially designed for laser processing was compared to that of conventional hull and structural steels with plate thicknesses up to 12 mm. Autogenous laser beam welding was used to weld butt joints as well as skid and stake welded T-joints. The welds were assessed in accordance with the document "The Classification Societies′ Requirements for Approval of $CO_2$ Laser Welding Procedures". Small imperfections in the weld only grew slightly in root bend tests and they only had a minor influence on the fatigue properties of laser fillet welded joints. In Charpy impact tests, the 27 J transition temperature of the weld metal and HAZ ranged from below -60 to -5$0^{\circ}C$. The amount of martensite in the weld metal depended on the carbon equivalent of the steel with the highest amounts and highest hardness levels in conventional EH 36 (389 HV 5). Thermomechanically rolled steels contained less martensite and showed a correspondingly lower maximum hardness.

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Design of intermediate shape in line array roll set (LARS) process (선형 배열 롤 셋 공정에서의 중간 형상 설계)

  • Shim, D.S.;Yang, D.Y.;Chung, S.W.;Han, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.215-219
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    • 2009
  • For the effective manufacture of doubly curved metal plates, a line array roll set (LARS) process is proposed. The suggested process utilizes a pair of upper and lower symmetric roll assemblies. In the process, the initial plate is progressed into the final shape in a stepwise or pathwise manner according to the basic principle of the incremental forming process. In this work, the intermediate shape which is closest to a final shape is proposed to fabricate the desired shape effectively in design of forming schedule. The intermediate shape has homogeneous curvature in a longitudinal and transverse direction so that it can be fabricated easily without complicated controls of rolls in the roll set. The method of approximation using genetic algorithm is proposed and applied to some actual ship hulls to evaluate the efficiency of the algorithm.

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A Study on the Vertical, Horizontal and Torsional Vibration of Ship(1st Report) (배의 상하(上下), 수평(水平) 및 비틂진동(振動)에 관(關)하여(제1보)(第1報) -Box형(型) Barge의 상하진동(上下振動)에 대(對)하여-)

  • Sa-Soo,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.8 no.2
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    • pp.1-12
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    • 1971
  • This paper describes, firstly, on analytical method of computing the eigenvalues of vertical vibration of ships, taking into account for the distribution of hull weight including added mass and the effect of shear deflection and rotary inertia. The frequency equation is solved by Galerkins method into form of numerical integration. Applying the above described equation, model experiment of vertical vibration was carried out in order to varify the validity of the analytical method of vertical vibration. The model, which was made of acrylite plate, was ship-shaped wall-sided vessel with bulkheads, deck openings, and fore and after peak tank at both ends. The results of experiments carried out both in air and on water showed that the observed natural frequencies and the observed patterns of natural modes of vibration were in good agreement with analytically calculated values for 2,3, and 4-node vibration.

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An Experimental Study of Characteristics of Plate Deformation by Heating Process (열간가공에 의한 판의 변형특성에 관한 실험적 연구)

  • Chang-Doo Jang;Dae-Eun Ko;Byeong-Il Kim;Jeong-Ung Park
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.2
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    • pp.62-70
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    • 2001
  • As the ship hull is a compound-curved structure, plate bending process is indispensible. The process includes press bending process for forming major 1st curvature and heating process for forming the rest curvature. Especially the heating process that is above 50 percents of entire bending work is carried out exclusively by skillful workers. Many researches have been made to automate the heating process but most of these are about line heating process and researches for triangle heating process are rare. This study is a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating. In this paper, we carried out heating experiments and analysed the deformation characteristics of plate to explain the deformation characteristics of plates rationally by showing the phase transformed high temperature region. Also we investigated the heating effect on the hull material properties by mechanical tests.

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Comparison of Three Modeling Methods for Identifying Unknown Magnetization of Ferromagnetic Thin Plate

  • Choi, Nak-Sun;Kim, Dong-Wook;Yang, Chang-Seob;Chung, Hyun-Ju;Kim, Hong-Joon;Kim, Dong-Hun
    • Journal of Electrical Engineering and Technology
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    • v.6 no.6
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    • pp.799-805
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    • 2011
  • This study presents three different magnetization models for identifying unknown magnetization of the ferromagnetic thin plate of a ship. First, the forward problem should be solved to accurately predict outboard magnetic fields due to the magnetization distribution estimated at a certain time. To achieve this, three different modeling methods for representing remanent magnetization (i.e., magnetic charge method, magnetic dipole array method, and magnetic moment method) were utilized. Material sensitivity formulas containing the first-order gradient information of an objective function were then adopted for an efficient search of an optimum magnetization distribution on the hull. The validity of the proposed methods was tested with a scale model ship, and field signals predicted from the three different models were thoroughly investigated with reference to the experimental data.

A Study on Optimum Modification of Dynamic Characteristics of Stiffened Plate Using Simplified Equation of Natural Frequency (고유진동수의 간이 추정식을 이용한 보강판 구조물의 동특성의 최적변경에 관한 연구)

  • 박성현;남정길
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.1
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    • pp.48-58
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    • 2002
  • There is a purpose of this study for the proposal of the optimum technique utilized for the vibration design initial step. The stiffened plate structure for the ship hull is made for analysis model. To begin with, dynamic characteristics of stiffened plate structure is analysed using FEM. Main vibrational mode of the structure is decided in the analytical result of FEM. The simplified equation on the natural frequency of the main vibrational mode is induced. Next, sensitivity analysis is carried out using the simplified equation, and rate of change of dynamic characteristics is calculated. Then, amount of design variable is calculated using this sensitivity value and optimum structural modification method. The change of natural frequency is made to be an objective function. Thickness of panel, cross section moment of stiffener and girder become a design variable. The validity of the optimization method using simplified equation is examined. It is shown that the result effective in the optimum modification for natural frequency of the stiffened plate structure.

An Experimental Study on the Ultimate Longitudinal Strength of Ship Structures Damaged due to Side Collision (충돌 손상된 선체구조의 최종 종강도에 관한 실험적 연구)

  • Lee, Tak-Kee;Rim, Chae-Hwan
    • Journal of Ocean Engineering and Technology
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    • v.22 no.2
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    • pp.85-90
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    • 2008
  • Ships in bad weather conditions are likely to be subjected to accidental loads, such as high bending moment, collision, and grounding. Once she has damage to her hull, her ultimate strength will be reduced. This paper discusses an investigation of the effect of collision damage on the ultimate strength of a ship structure by performing a series of collapse tests. For the experiment, five box-girder models with stiffeners were prepared with a cross section of $720mm\;{\times}\;720mm$ and a length of 900mm. Of the five, one had no damage and four had an ellipse shaped damage area that represented the shape of the bulbous bow of a colliding ship. The amount of damage size was different between models. Among the damaged models, the damage in three of them was made by cutting the plate and stiffener, and in one by pressing to represent collision damage. Experiments were carried out under a pure bending load and the applied load and displacements were recorded. The ultimate strength was reduced as the damage size increased, as expected. The one with the largest amount of damage had damage to 30% of the depth, and its ultimate strength was reduced by 19% compared to the undamaged one. The pressed one has higher ultimate strength than those that were cut. This might be due to the fact that the plate around the pressed damage area contributes to the ultimate strength, whereas the cut one has no plate to contribute.

Realtime Simulation of Deformation due to Line Heating for Automatic Hull Forming System (곡가공 자동화 시스템을 위한 선상가열에 의한 변형의 실시간 시뮬레이션)

  • Dae-Eun Ko;Chang-Doo Jang;Seung-Il Seo;Hae-Woo Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.4
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    • pp.116-127
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    • 1999
  • Line heating is a method widely used in forming ship hull surface. From the viewpoint of mechanics it is large deformation thermal elasto-plastic problem of arbitrary shaped plate. Many researches have been carried out to resolve this problem. Especially, Jang et al.[1] proposed a simplified thermal elasto-plastic analysis method to predict effectively the deformation of plate due to line heating. In this paper, we improved the method of Jang et al.[1] by considering tension yielding in temperature decreasing stage and verified with experimental results. FEA program using MITC4 degenerated shell element was made to deal with elastic large deformation problem. The newly proposed method can be used in the simulation and control of forming hull surface for higher productivity with simplicity and efficiency.

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Consideration of the Structural Response of High Speed Aluminum Planning Boat Stiffened Plate Member subjected to the Simplified Equivalent Dynamic Design Pressure (동하중 등가 설계압을 받는 고속 경구조선 알루미늄 보강판부재의 구조응답 고찰)

  • HAM JUH-HYEOK;KANG BYUNG-YOON;CHOO KYUNG-HOON
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.408-413
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    • 2004
  • High speed planning boats also have been required more and more the rational strength analysis and evaluation for the optimal structural design in respect of the structural lightness according to the high speed trend. Even though the suggestion of the simple type equation for the equivalent dynamic pressure is reasonable to design the scantling of ship structure conveniently, many research activities for more reasonable improvement of the simple design pressure, have been continued to suggest the more accurate equivalent static description of tire structural response such as the deflection and stress of hull structure. In this research, we focus on the aluminum bottom stiffened plate structure in which structural scantling is mainly depend on the local loads such as dynamic or impact pressure without other load effects and structural response for the simple dynamic equivalent pressure was investigated through the structural analysis. In order to investigate the structural response of the bottom stiffened plate structure subjected to the dynamic equivalent design pressure, linear and nonlinear structural analysis of the bottom stiffened plate structure of 4.3 ton aluminum planning boat was performed based on the equivalent static applied loads which were derived from the KR regulation and representative one among various dynamic equivalent pressure equations. From above analysis results, we found that the response such as deflection and stress of plate member was similar with the response results of one plate member model with fixed boundary, which was published previous paper and in case of KR design loading, all response of stiffened plate structure were within elastic limit. Through the nonlinear analysis, nearly elastic behavior including the slight geometrical nonlinear response was dominant but plastic local zone was appeared at $85\%$ limit load. Therefore, we can say that through tire linear and nonlinear analysis, this stiffened plate member has no structural strength problem based on the yield criteria in case within $60\%$ limit load except the other strength point of view such as the fatigue and buckling problem.

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A New Algorithm to Determine Heating Lines for Plate Forming by Line Heating Method (선상가열법에 의한 강판 가공의 가열선 결정 알고리즘)

  • Chang-Doo Jang;Sung-Choon Moon
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.2
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    • pp.104-113
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    • 1998
  • The line heating method is a popular technique used to form ship hull in shipyards. In order to promote shipbuilding productivity, some researchers have made progress in their studies on automatic fabrication system for plate forming. These researches have, however, focused on heat-induced plate deformation with particular mechanical modelings, and do not yet propose the heating paths applicable to actual plate forming process. In this paper, a new algorithm to determine heating lines is developed to simulate the line heating process. The important feature of this algorithm is that it calculates principal curvatures of deflection difference surface which represents difference between target surface and surface in fabrication. Several trials to typical surface types show its usefulness and good applicability to tactical use.

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