• Title/Summary/Keyword: Ship and offshore plant equipment

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Experimental Quality Characteristics for Water Removal in Inner Flushing Oil in Process Piping of Offshore Plant (해양플랜트 프로세스 배관 내경 플러싱 오일속에서 수분제거를 위한 실험적 품질 특성)

  • Park, Chang-Soo;Sung, Ki-Young;Han, Seong Jong
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.797-805
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    • 2019
  • An important problem of offshore plant process piping is equipment accidents due to the removal of fine metal debris and foreign substances in the pipes that deliver fluids such as hydraulic oil, lubricating oil and thermal oil. Temporary flushing equipment to remove debris uses fluid equipment of centrifugal pump and gear pump to prevent equipment accident of offshore platform. The equipment manufacturer requires the shipyard to have a cleanliness rating inside the pipe to meet the international standards ISO4406 and NAS1638 quality levels to prevent damage to the equipment sold. The quality of the internal flushing of pipes conforms to the regulations suggested by the equipment manufacturer. In this paper, three types of electric heater capacity, which is a method of evaporating and removing water inside a pipe during an oil flushing process, were compared. In addition, the study was conducted to remove the flushing oil in the pipe and to improve oil quality.

Development of 3D CAD Part Data Simplification System for Ship and Offshore Plant Equipment (조선해양 기자재 3D CAD 단품 데이터 간략화 시스템 개발)

  • Kim, Byung Chul;Kwon, Soonjo;Park, Sunah;Mun, Duhwan;Han, Soonhung
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.3
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    • pp.167-176
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    • 2013
  • It is necessary to construct equipment catalog in ship outfitting design and offshore plant design. The three-dimensional CAD data of equipment take on different level-of-detail depending on the purpose. Equipment suppliers provide CAD data with high complexity while ship designers need CAD data with low complexity. Therefore, it is necessary to simplify CAD data. However, it takes much time to simplify them manually. To resolve the issue, a system for automatically simplifying the 3D CAD data of equipment was developed. This paper presents the architecture of the system and the implementation details. In addition, experiment result using the prototype system is explained.

A Study on the Estimation Process of Material handling Equipment for Offshore Plant Using System Engineering Approach (시스템엔지니어링 기반 해양플랜트 Material handling 장비 수량산출 프로세스에 관한 연구)

  • Han, Seong-Jong;Seo, Young-Kyun;Cho, Mang-Ik;Kim, Hyung-Woo;Park, Chang-soo
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.785-795
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    • 2019
  • This paper is a study on the modeling of the quantity estimation model for offshore plant Material handling equipment in FEED(Front End Engineering Design) verification stage using system engineering approach which is an engineering design methods. The relevant engineering execution procedure is not systemized although the operation method and Material handling equipment selection with weight and space constraints is a key part of the FEED. Using the system engineering process, the stakeholder requirements analysis process, the system requirements analysis, and the final system architecture design were sequentially performed, and the process developed through the functional development diagram and Requirement traceability matrix (RTM) was verified. In addition, based on the established process, we propose a Material handling quantity estimation model and Quantity calculation verification Table that can be applied at the FEED verification stage and we verify the applicability through case studies.

Establishment of Low Temperature Environment System Using Polar Environment Performance Test Construction (극지환경성능시험설비를 활용한 저온환경 시스템 구축)

  • Sung, Ki-Young;Han, Seong-Jong;Lee, Jung-Hee
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.5
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    • pp.843-851
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    • 2022
  • This paper was conducted to study the conditions for the manufacture and operation of artificial snow removal and ice-making test facilities so that the test equipment can be tested in a low-temperature environment using the polar environment performance test facility. The polar environment performance test Facility is designed to artificially simulate extreme environments up to -65 ℃, and is a mid-to-large low-temperature environment test facility that can perform performance tests on offshore plant equipment, ships, leisure, and offshore structures. To verify the safety of deck work of ships operating in polar environments, artificial snow removal and artificial ice making devices were manufactured, and we conducted research on various operating environments using these facilities. For the efficient operation of artificial snow and ice making facilities, it is important to continuously supply dry air, and it has been found that installing an additional heater at the tip of the nozzle is effective in preventing freezing.

A Study on a Quality Characteristics of Pressure Leak Test of Process Piping for Offshore Plant (해양플랜트 프로세스 배관 Pressure Leak Test의 품질 특성에 관한 연구)

  • Park, Chang-Soo;Kim, Hyungwoo
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.429-437
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    • 2018
  • The process gas piping of the offshore plant can cause a massive explosion if the gas leakage occurs during operation. For the purpose of precaution of gas leakage accident, an air pressure test is performed on the process equipment tests using a test pump as much as the power to the piping inner side, mix 99% nitrogen gas and 1% helium gas. The purpose of the air pressure test is to check the work conformity process by handling and regulation for initial piping process, assembly, installation of module, welding, center alignment of the pipes assembling flange gasket in an unrestrained free state. In this paper, the regulation of the problematic air pressure test was analyzed and the solution criteria were established. And leakage tests of existing equipment were performed applying these solution methods. As a result, it was confirmed that there was no problem.

A Study on the Model of Equipment Layout Verification for Offshore Plant Maintenance Equipment Engineering (해양플랜트 유지보수장치 엔지니어링을 위한 장비 배치 검증수행모델에 관한 연구)

  • Han, Seong Jong;Park, Peom
    • Plant Journal
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    • v.13 no.4
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    • pp.41-47
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    • 2017
  • This paper is a study on validation model that can verify the arrangement of equipment constituting offshore plant using system engineering approach in offshore plant tender stage. In order to design offshore plant topside maintenance equipment, topside layout verification should be preceded. However, there are many errors in the bidding stage due to the FEED results that are not perfect, the verification can not be performed sufficiently due to the limitation of the bidding period and others reasons. Therefore, we propose a validation model that can effectively verify the equipment layout within a limited condition by simplifying the main process in the system engineering process, which is a multidisciplinary approach, and confirmed through the Functional Deployment Model. Also, we verified the validation model for topside equipment deployment through case studies.

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A Study of FEED Verification process of Small Utility Equipment in Offshore plant (해양플랜트 소형 유틸리티장비의 FEED 검증 프로세스에 대한 연구)

  • Han, Seong-Jong;Park, Beom
    • Plant Journal
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    • v.13 no.2
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    • pp.39-45
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    • 2017
  • This paper is a study on FEED validation model that can be used in the bidding stage of small utility equipment in offshore plant industry using system engineering technique. Currently, domestic marine plant equipment industry companies are faced with the financial risk of project execution as they enter marine plant. The major cause was the insufficient ability to verify the FEED output from the contractor (Engineering or Procurement and Construction) of the equipment manufacturer (COMPANY or EPC). Therefore, we propose FEED design verification method that simplifies the system engineering method that sequentially applies requirements analysis, function, performance analysis and physical architecture building process. Also, we verified the suitability of the developed model by comparing the results of applying the developed FEED verification model and the verification method that depends on the existing experience for the small utility equipment (Air Compressor).

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A STUDY FOR ROUGHNESS FUNCTION OF FLAT PLATE WITH REYNOLDS NUMBER (레이놀즈수에 따른 평판 모델의 거칠기 함수에 관한 연구)

  • Joung, T.H.;Lee, J.H.;Kim, J.H.
    • Journal of computational fluids engineering
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    • v.21 no.4
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    • pp.78-84
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    • 2016
  • In this paper, turbulence models for considering roughness in the open source code(OpenFOAM) was investigated. Wall function in the RANS(Reynolds-averaged Navier - Stokes) turbulence model was modified considering roughness on the flat plate by using roughness function. Correlation between the first layer height in the CFD model and roughness height of the plate was observed, and the most proper roughness function, and the first layer height from the plate wall in the CFD analysis was suggested in this paper.

Planning research for Floating Power Plant by modifying LNG carriers (LNG선 개조 발전플랜트 기획연구)

  • Lee, Kangki;Bae, Jaeryu;Shin, Jaewoong;Park, Jongbok
    • Plant Journal
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    • v.16 no.3
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    • pp.37-41
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    • 2020
  • Lately old LNG carriers increased and ship price is getting down. So Interest for reuse and modification of used LNG carriers is growing. Also the needs for replacement of old power plant is increasing. Additionally eco friendly fuel such as LNG become attractive. Consequently gas power plant is getting much more popular than before. So in this research planning, we consider the floating power plant by modifying LNG carriers. This plant has the various function including storage, power plant and bunkering fuction etc. Through this multifunctional plant, we are ready for the old power plant shutdown and energy crisis in the future when we can supply the urgent mobile floating power plant quickly in time.

Case study on operating characteristics of gas fueled ship under the conditions of load variation

  • Chun, Jung-Min;Kang, Ho-Keun;Kim, You-Taek;Jung, Mun-Hwa;Cho, Kwon-Hae
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.5
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    • pp.447-452
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    • 2016
  • The use of gas as fuel, particularly liquefied natural gas (LNG), has increased in recent years owing to its lower sulfur and particulate emissions compared to fuel oil or marine diesel oil. LNG is a low temperature, volatile fuel with very low flash point. The major challenges of using LNG are related to fuel bunkering, storing, and handling during ship operation. The main components of an LNG fuel system are the bunkering equipment, fuel tanks, vaporizers/heaters, pressure build-up units (PBUs), and gas controlling units. Low-pressure dual-fuel (DF) engines are predominant in small LNG-powered vessels and have been operating in many small- and medium-sized ferries or LNG-fueled generators.(Tamura, K., 2010; Esoy, V., 2011[1][2]) Small ships sailing at coast or offshore rarely have continuous operation at constant engine load in contrast to large ships sailing in the ocean. This is because ship operators need to change the engine load frequently due to various obstacles and narrow channels. Therefore, controlling the overall system performance of a gas supply system during transient operations and decision of bunkering time under a very poor infrastructure condition is crucial. In this study, we analyzed the fuel consumption, the system stability, and the dynamic characteristics in supplying fuel gas for operating conditions with frequent engine load changes using a commercial analysis program. For the model ship, we selected the 'Econuri', Asia's first LNG-powered vessel, which is now in operation at Incheon Port of South Korea.