• Title/Summary/Keyword: Shield-TBM

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Evaluation of the backfill injection pressure and its effect on ground settlement for shield TBM using numerical analysis (쉴드 TBM 뒤채움압 산정 및 침하영향에 대한 수치해석적 연구)

  • Ahn, Chang-Kyun;Yu, Jeong-Seon;Lee, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.2
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    • pp.269-286
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    • 2018
  • Backfill injection pressure in shield TBM affects not only ground settlement but also adjacent underground structures. Therefore, it is essential to estimate a suitable backfill injection pressure in advance in design stage. In this paper, seven suggested equations worldwide to calculate the backfill injection pressure were reviewed and compared. By assuming 6 cases of virtual ground condition, backfill injection pressures were calculated and analyzed. it was confirmed that the backfill injection pressure increases as the depth of overburden increases, but the increasing ratio decreases. The numerical analysis was carried out by applying the calculated backfill injection pressure to investigate the influence of backfill injection pressure on the settlement of surface and crown of tunnel. It was confirmed that the final settlement at the surface and crown of tunnel on the both unsaturated and saturated condition are more influenced by the applied face pressure than the applied backfill injection pressure. In addition, the effect of backfill injection pressure decreases as the depth of overburden increases, and the effect of backfill injection pressure increases as the applied face pressure decreases.

A study on the optimal reinforced zone of a small sectional shield TBM tunnel in difficult ground (특수지반 구간의 소단면 쉴드 TBM 터널 굴착 시 최적 보강영역 연구)

  • Kang, Byung-Yun;Park, Hyung-Keun;Cha, Jae-Hoon;Kim, Young-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.6
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    • pp.735-747
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    • 2019
  • Due to the lack of ground space by urbanization, the demand of utility tunnels for laying social facilities is increasing. During the construction of a utility tunnel in downtown area using a shield TBM, various problems may occur when difficult ground is encountered such as mixed ground and cobbly ground. Thus, in this study, using MIDAS GTS NX (Ver. 280), a numerical analysis was performed on characteristics of difficult ground, reinforced area, depth of cover and groundwater level to analyze the optimal ground reinforced area according to combination of parameters. As a result, it was difficult to secure stability in unconstrained excavation cases on both the mixed ground and the cobbly ground. However, when ground reinforcement grouting as much as 2.0D is applied, convergence occurred within the allowable limit, except for mixed ground with a depth of cover 30 m. In addition, excessive leakage occurred during excavation of both the mixed ground and the cobbly layers. It was able to secure stability after applying waterproof grouting.

A study on the optimal reinforcement area for excavation of a small cross-section shield TBM tunnel in fault fracture zone through parameter analysis (매개변수 분석을 통한 단층파쇄대의 소단면 쉴드 TBM 터널 굴착 시 최적 보강영역 연구)

  • Kang, Byung-Yun;Park, Hyung Keun;Cha, Jae-Hoon;Kim, Young-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.3
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    • pp.261-275
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    • 2020
  • When excavating a small cross-section tunnel in a fault fracture zone using the shield TBM method, there is a high possibility of excessive convergence and collapse. Appropriate ground reinforcement is required to minimize construction cost loss and trouble due to a fault fracture zone. In this study, the optimal reinforcement area was suggested and the surrounding ground behavior was investigated through numerical analysis using MIDAS GTS NX (Ver. 280). For the parameters, the width of the fault fracture zone, the existence of fault gouge, and the groundwater level and depth of cover were applied. As a result, when there is not fault gouge, the convergence and ground settlement are satisfied the standard when applying ground reinforcement by up to 0.5D. And, due to the high permeability coefficient, it is judged that it is necessary to apply 0.5D reinforcement. There is a fault gouge, it was possible to secure stability when applying ground reinforcement between the entire fault fracture zone from the top of the tunnel to 0.5D. And, because the groundwater discharge occurred within the standard value due to the fault gouge, reinforcement was unnecessary.

Development of deep learning algorithm for classification of disc cutter wear condition based on real-time measurement data (실시간 측정데이터 기반의 디스크커터 마모상태 판별 딥러닝 알고리즘 개발)

  • Ji Yun Lee;Byung Chul Yeo;Ho Young Jeong;Jung Joo Kim
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.3
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    • pp.281-301
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    • 2024
  • The power cable tunnels which are part of the underground transmission line project, are constructed using the shield TBM method. The disc cutter among the shield TBM components plays an important role in breaking rock mass. Efficient tunnel construction is possible only when appropriate replacement occurs as the wear limit is reached or damage such as uneven wear occurs. A study was conducted to determine the wear conditions of disc cutter using a deep learning algorithm based on real-time measurement data of wear and rotation speed. Based on the results of full-scaled tunnelling tests, it was confirmed that measurement data was obtained differently depending on the wear conditions of disc cutter. Using real-time measurement data, an algorithm was developed to determine disc cutter wear characteristics based on a convolutional neural network model. Distributional patterns of data can be learned through CNN filters, and the performance of the model that can classify uniform wear and uneven wear through these pattern features.

Review of Technical Issues for Shield TBM Tunneling in Difficult Grounds (특수지반에서 쉴드TBM의 시공을 위한 기술적 고찰)

  • Jeong, Hoyoung;Zhang, Nan;Jeon, Seokwon
    • Tunnel and Underground Space
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    • v.28 no.1
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    • pp.1-24
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    • 2018
  • The use of TBM (tunnel boring machine) gradually increases in worldwide tunneling projects. TBM machine are often applied to more difficult and complex geological conditions in urban area, and many problems and difficulties have been reported due to these geological conditions. However, in Korea, there is a lack of research on difficult grounds so far. This paper discussed general aspects of investigation method, and problems of TBM tunneling in difficult grounds. Construction cases that passed through the difficult grounds in worldwide were analyzed and the typical difficult grounds were classified into 11 cases. For each case, the definition and general problems were summarized. Particularly, for mixed ground and boulder ground, and fault zone, which are frequent geological conditions in urban area with shallow depth, classification system, investigation methods and major considerations were discussed, and proposed the direction of future research. This paper is a basic study for the development of TBM construction technology in difficult ground, and it is expected that it will be useful for related research and construction of TBM in difficult ground in the future.

Continuous Excavation Type TBM Parts Modification and Control Technology for Improving TBM Performance (TBM 굴진향상을 위한 연속굴착형 TBM 부품개조 및 제어기술 소개)

  • Young-Tae, Choi;Dong-Geon, Lee;Mun-Gyu, Kim;Joo-Young, Oh;Jung-Woo, Cho
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.345-352
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    • 2022
  • The existing NATM (New Austrian Tunneling Method) has induced civil compliants due to blasting vibration and noise. Machanized excavation methods such as TBM (Tunnel Boring Machine) are being adopted in the planning and construction of tunneling projects. Shield TBM method is composed of repetition processes of TBM excavation and segment installation, the machine has to be stopped during the later process. Consecutive excavation technology using helical segment is under developing to minimize the stoppage time. The modification of thrust jacks and module are planned to ensure the advance force acting on the inclined surface of helical segment. Also, the integrated system design of hydraulic circuit will be remodeled. This means that the system deactivate the jacks on the installing segment while the others automatically act the thrusting forces on the existing segments. This report briefly introduces the mechanical research part of the current consecutive excavation technological development project of TBM.

The Selection and Abrasion Assessment of Cutter on Shield Tunnelling in Weathered Soil - Seoul Subway Line 7 Extension, Construction Lot 703 (풍화암 지반에서의 쉴드 TBM 커터도구 선정 및 마모량 평가 - 서울지하철 7호선연장 703공구 중심으로)

  • Kim, Yong-Il;Lee, Sang-Han;Jeong, Du-Seok;Im, Jong-Yun;Park, Gwang-Jun;Park, Jun-Su
    • Proceedings of the Korean Society for Rock Mechanics Conference
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    • 2006.09a
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    • pp.59-79
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    • 2006
  • The successful execution of shield tunnelling depends on the cutting ability of cutter. So the selection of shape, size and material of cutter according to geology condition is important work. Since shield tunnelling method was first invented in 1881, the cutting tool for rock has been developed owing to various experiments and researches, the study for soil, however, is insufficient. This paper introduces the shield tunnelling that will be carried out on weathered rock section (920m) of Seoul Subway Line 7 Extension C703. The shape and the material of cutter are discussed required for execution without replacement of cutter tool as well as for advance of excavation efficiency. In addition the estimation method of cutter abrasion in case of excavation on weathered soil is proposed and verified. Specially, the coefficient of abrasion for different soil and cutter is proposed by means of investigation into construction example of foreign country.

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Relationship Between Net Penetration Rate and Thrust of Shielded TBM in Hard Rock (암반층에서 Shield TBM의 굴착속도와 추력과의 관계)

  • Park, Chul-Hwan;Park, Chan;Jeon, Yang-Soo;Park, Yeon-Jun
    • Tunnel and Underground Space
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    • v.12 no.2
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    • pp.115-119
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    • 2002
  • Four tunnels have been planned to operate a large diameter shielded TBM in Gwangju urban subway construction site. No.1 tunnel has completely been excavated for 13 months operating. Net penetration rate and its relations with thrust farce of the shielded TBM are analysis in this report. This shallow depth tunnel of 536m length is located in soil layers at launching and in hard rocks at ending with 84 m length. The weekly net penetration rates haute dropped down as low as 20∼110 mm/hr in rock while 400∼800 mm/hr in soil. The actual penetration rates we proved to be high as the theoretical penetration rate which is analysis in consideration of conditions of machine and rock. And net penetration rate is investigated to increase linearly thrust force.

The First Case Study of TBM Pre-Excavation Type 2-Arch Tunnel in Korea (국내 최초 TBM선굴진 2-Arch터널 설계사례 연구)

  • Hyung-Ryul Kim;Sang-Jun Jung;Jun-Ho Kang
    • Tunnel and Underground Space
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    • v.33 no.4
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    • pp.255-264
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    • 2023
  • As the demand for urban underground space increases recently, urban tunnel planning is actively progressing. In the urban area, a underground station is planned in consideration of the living environment of residents, and 2-arch tunnel is applied for the stability of existing structures and reduction of environmental damage. However, since the depth of weak rock mass is deeply distributed in the urban area due to severe weathering, careful planning is required to secure tunnel stability. In addition, if TBM mechanical excavation is applied as the main tunnel excavation method considering the composite ground in urban area, the construction connectivity with the 2-arch tunnel of the NATM concept may be deteriorated. In this study, the design case of applying TBM pre-excavation type 2-arch tunnel for the first time in Korea was mainly described. The main considerations for the segment design of TBM pre-excavation type 2-arch tunnel were explained for side tunnels. Also, a stability analysis was conducted to verify the effectiveness and adequacy of the TBM pre-excavation type 2-arch tunnel.

Evaluating rheological properties of excavated soil for EPB shield TBM with foam and polymer (폼과 폴리머를 활용한 EPB 쉴드 TBM 굴착토의 유동학적 특성 평가)

  • Byeonghyun Hwang;Minkyu Kang;Kibeom Kwon;Jeonghun Yang;Hangseok Choi
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.5
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    • pp.387-401
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    • 2023
  • The Earth Pressure Balanced (EPB) Shield Tunnel Boring Machine (TBM) is widely employed for constructing urban underground spaces due to its minimal vibration and low noise levels. The injection of additives offers several advantages, including maintaining shield chamber pressure, reducing shear strength, minimizing cutter wear, and decreasing the permeability of the excavated soil. This technique is known as soil conditioning and involves the application of additives such as foam, polymer, and bentonite slurry. In this study, weathered granite soil commonly encountered at domestic tunnel sites was used as a soil specimen. Foam and polymer were applied as additives to assess the rheological properties of conditioned soils. The workability was evaluated through slump tests, while the rheological properties were assessed through laboratory pressurized vane shear tests conducted under the same conditions. Specially, the polymer was applied under specific conditions with low workability with high slump values, with the aim of evaluating the impact of polymer application. The test results revealed that with an increase in the Foam Injection Ratio (FIR), the slump value also increased, while the torque, peak strength, yield stress, apparent viscosity, and thixotropic area decreased. Conversely, an increase in the Polymer Injection Ratio (PIR) led to results opposite to those of FIR. Additionally, a correlation between the slump value and yield stress was proposed. When comparing conditions with only foam applied to those with both foam and polymer applied, even with similar slump values, the yield stress was found to be lower in the latter conditions.