• Title/Summary/Keyword: Shield Design

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A Case Study of Six Sigma R&D Improvement Projects: Design Optimization of Inner Shield Omega CPT

  • Park, Sung H.;Park, Young H.
    • International Journal of Quality Innovation
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    • v.5 no.2
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    • pp.63-69
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    • 2004
  • This is an R&D project on design optimization of the inner shield of the Omega color picture tube at Samsung SDI in Korea. This was an R&D project which basically used the IDOV (Identify, Design, Optimize, Validate) process for Six Sigma implementation. Most Six Sgima projects use the process of DMAIC (Define, Measure, Analyze, Improve, Control). However, this project introduces a new cycle, RDIDOV (Recognize, Define, and IDOV). Here CPT means Color Picture Tube. Sam sung SDI is one of the two companies which began Six Sigma in Korea. This case study shows a good example how an R&D Six Sigma project can be usefully employed in manufacturing companies using a new process cycle.

Analytical and Experimental studies on Dielectric Characteristics of High Voltage Superconducting Machines in Liquid Nitrogen (액체질소를 사용하는 초전도 고전압 전력기기의 절연 특성 연구)

  • Na, J.B.;Ko, T.K.;Kang, H.;Seok, B.Y.;Kim, T.J.
    • Progress in Superconductivity and Cryogenics
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    • v.13 no.1
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    • pp.46-50
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    • 2011
  • The electrical insulation design of high voltage superconducting fault current limiters (SFCLs) should be confirmed to be applied for the stabilization of the power grid. This paper describes numerical analysis and AC dielectric experiments for developing high voltage SFCLs. The electric field distributions between applied high voltage part and ground were calculated by finite element method (FEM) simulation tool and AC criterion of liquid nitrogen at 200 kPa was calculated from correlation between the field utilization factor and FEM simulation results. This paper deals with ceonceptual insulation design of a 154 kV class single-phase no-inductively wound solenoid type SFCL which was focused on gap distance between the cryostat and superconducting coils. Furthermore, the shield ring effect was confirmed to reduce maximum electric field at applied high voltage part.

Design Optimization and Performance of High Voltage Composite Bushing (초고압 컴포지트 부싱의 최적설계 및 성능에 관한 연구)

  • Cho, Han-Goo;Kim, Kwang-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.03b
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    • pp.35-35
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    • 2010
  • This paper illustrates the use of electric field computation to optimize the design of high voltage composite bushing. In the bushing, a high electric stress occurred between field shaper and central conductor by the closely space. Also coaxial cylindrical shield has a great height along the axis to control an electric field. Consequently, all the potentials are raised axially along the field shaper and electric stress is concentrated on a part of the surface of the FRP tube near the upper end of the field shaper. Maxwell 2D simulator based on the boundary element method was also introduced in order to verify the reliability of the polymer bushing. The optimized design uses internal elements for electric stress grading at critical parts of the bushing.

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Energy Absorption Characteristics of Z-shape Fabric under High Velocity Impact (Z형 직물의 고속 충격 에너지 흡수 특성)

  • Choi, Chunghyeon;Park, Yurim;Kim, YunHo;Noh, Jae-young;Kim, Chun-Gon
    • Composites Research
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    • v.28 no.4
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    • pp.176-181
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    • 2015
  • In this study, the Z-shape fabric design is proposed as the way to enhance the ballistic performance of fabrics which are used as the intermediate layer of stuffed Whipple shield configurations. The Z-shape fabric employs a different boundary condition from those of conventional configurations of fabrics which include 4 edge fixed. Impact analysis on Z-shape aramid yarns and fabrics using LS-DYNA software was performed and the results were compared with 2 edge fixed and 4 edge fixed fabrics to identify the high velocity impact energy absorption characteristics of the Z-shape fabric. It was revealed that the Z-shape showed different impact behavior and higher energy absorption performance than 2 and 4 edge fixed fabrics.

Dynamic response and waterproof property of tunnel segmental lining subjected to earthquake action

  • Yan, Qixiang;Bao, Rui;Chen, Hang;Li, Binjia;Chen, Wenyu;Dai, Yongwen;Zhou, Hongyuan
    • Earthquakes and Structures
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    • v.17 no.4
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    • pp.411-424
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    • 2019
  • In this study, a numerical model of a shield tunnel with an assembled segmental lining was built. The seismic response of the segmental lining of the section of the shield tunnel in Line 1 of the Chengdu Metro is analyzed as it passes through the interface of sand-cobble and mudstone layers. To do so, the node-stress seismic-motion input method was used to input the seismic motion measured during the 2008 Wenchuan earthquake, and the joint openings and dislocations associated with the earthquake action were obtained. With reference to the Ethylene-Propylene-Diene Monomer (EPDM) sealing gaskets used in the shield tunnels in the Chengdu Metro, numerical simulation was applied to analyze the contact pressure along the seepage paths and the waterproof property under different joint openings and dislocations. A laboratory test on the elastic sealing gasket was also conducted to study its waterproof property. The test results accord well with the numerical results and the occurrence of water seepage in the section of the shield tunnel in Line 1 of the Chengdu Metro during the 2008 Wenchuan earthquake was verified. These research results demonstrate the deformation of segmental joint under earthquake, also demonstrate the relationship between segmental joint deformation and waterproof property.

A Study on the Arrangement Design of Shield-TBM Cutter Bit (Shield-TBM 커터비트배치 설계에 관한 연구)

  • Kim, Sang-Hwan;Kim, Ji-Tae;Lim, Chae-Ho
    • Journal of the Korean Geotechnical Society
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    • v.28 no.5
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    • pp.67-76
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    • 2012
  • This study is a research about cutter bits arrangement of shield-TBM and carried out a scale model test and numerical analysis according to a space of cutter bits. A cutter head pressures and an advance time are measured to be followed by the space of cutter bits with an advance speed through the scale model test. We conducted the numerical analysis to verify the result of the scale model test, and to compare with the scale model test. There are three cases of space : unification 1.0D and 1.5D. In case TBM is excavated and space is 1.0D, the advance speed is much faster than the other cases, and pressure of face of ground deformation and cutter head is maintained stably. If additional researches about bits arrangement of cutter head of sand ground based on the result of this research are performed, substantial results may be obtained.

Design and Characterization of Low-noise Dewar for High-sensitivity SQUID Operation (고감도 SQUID 냉각을 위한 저잡음 듀아의 설계 및 특성 조사)

  • Yu, K.K.;Lee, Y.H.;Kim, K.;Kwon, H.;Kim, J.M.
    • Progress in Superconductivity
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    • v.11 no.2
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    • pp.152-157
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    • 2010
  • We have fabricated the low noise liquid helium(LHe) dewar with a different shape of thermal shield to apply the 64-channel SQUID(Superconducting Quantum Interference Device) gradiometer. The first shape of thermal shield was made of an aluminum plate with a wide width of 100 mm slit and the other shape was modified with a narrow width of 20 mm slit. The two types of dewars were estimated by comparing the thermal noise and the signal-to-noise ratio(SNR) of magnetocardiography(MCG) using the $1^{st}$ order SQUID gradiometer system cooled each dewar. The white noise was different as a point of the dewar. The noise was increased as close as the edge of dewar, and also increased at the thermal shield with the more wide width slit. The white noise of the dewar with thermal shield of 100 mm slit was 6.5 fT/$Hz^{1/2}$ at the center of dewar and 25 fT/$Hz^{1/2}$ at the edge, and the white noise of the other one was 3.5 - 7 fT/$Hz^{1/2}$. We measured the MCG using 64-channel SQUID gradiometer cooled at each LHe dewar and compared the SNR of MCG signal. The SNR was improved of 10 times at the LHe dewar with a modified thermal shield.

Development of a trench shield machine for the near-surface railway construction (저심도 철도 건설을 위한 트렌치 쉴드 장비 개발연구)

  • Lee, So-Oh;Sagong, Myung;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.2
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    • pp.175-187
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    • 2015
  • In this paper, the development of trench shield machine for near-surface railway construction were presented. The Near-surface railway can be constructed by cut and cover construction method, because it is installed at the depth of 5~7 m below roads. The cut and cover construction method mostly use temporary supports. The limitation of the cut and cover method is high installation cost and long construction period. To overcome these disadvantages, development of the trench shield machine is proposed and expected to shorten the construction time and cost of near-surface railway system. The sliding retaining wall of trench shield equipment replaces the role of temporary support (solider piles and lagging) and excavator equiped to the bottom front of the machine shorten the excavation time. This paper deals with design of the bit attached to the excavator and required capacity of the motor.

Calculation and field measurement of earth pressure in shield tunnels under the action of composite foundation

  • Chi Zhang;Shi-ju Ma;Yuan-cheng Guo;Ming-yu Li;Babak Safaei
    • Geomechanics and Engineering
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    • v.34 no.1
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    • pp.17-27
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    • 2023
  • Taking a subway shield tunnel in a certain section of Zhengzhou Metro Line 5 as an example, the field tests of shield cutting cement-soil monopile composite foundation were carried out. The load and internal force of the tunnel lining under the action of composite foundation were tested on-site and the distribution characteristics and variation laws of earth pressure around the tunnel under the load holding state of the composite foundation were analyzed. Five different load combinations (i.e., overburden load theory + q0, Terzaghi's theory + q0, Bierbaumer's theory + q0, Xie's theory + q0, and the proposed method (the combination of compound weight method and Terzaghi's theory) + q0) were used to calculate the internal force of the tunnel structure and the obtained results were compared with the measured internal force results. The action mode of earth pressure on the tunnel lining structure was evaluated. Research results show that the earth pressure obtained by the calculation method proposed in this paper was more consistent with the measured value and the deviation between the two was within 5%. The distribution of the calculated internal force of the tunnel structure was more in line with the distribution law of field test data and the deviation between the calculated and measured values was small. This effectively verified the rationality and applicability of the proposed calculation method. Research results provided references for the design and evaluation of shield tunnels under the action of composite foundations.

An Approach to the Design Parameter of Air-Cored Superconducting Synchronous Generator (공심형 초전도 동기발전기의 설계변수에 대한 연구)

  • Jo, Young-Sik;Hong, Jung-Pyo;Lee, Ju;Sohn, Myung-Hwan;Kwon, Young-Kil;Ryu, Kang-Sik
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.3
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    • pp.101-106
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    • 2001
  • Air-cored superconducting synchronous generator(ASSG) is characterized by an air-cored machine with its rotor iron and stator iron teeth removed. For this reason, in the case of the shape optimum design of ASSG, other design variables different from an iron-cored machine should be considered, which will lead to substantial improvement on the performance. The major design variables that are considered by using Three-dimensional Finite element Method(3D FEM) in this paper are : 1) field coil width, 2) axial length of magnetic shield, and 3) armature winding method. End-ring of armature winding is considered in the calculation of EMF. When it comes to field coil width, as field coil width enlarges, its effective field increases but the maximum field on the superconductor decreases. this determines the critical current density. this study presents an effective field coil width, axial length of magnetic shield, and armature winding method, and also the analysis is verified by the experimental results.

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