• Title/Summary/Keyword: Sheet Metal Part

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Assembly of Biomimetic Peptoid Polymers

  • Nam, Gi-Tae
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.10.2-10.2
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    • 2011
  • The design and synthesis of protein-like polymers is a fundamental challenge in materials science. A biomimetic approach is to explore the impact of monomer sequence on non-natural polymer structure and function. We present the aqueous self-assembly of two peptoid polymers into extremely thin two-dimensional (2D) crystalline sheets directed by periodic amphiphilicity, electrostatic recognition and aromatic interactions. Peptoids are sequence-specific, oligo-N-substituted glycine polymers designed to mimic the structure and functionality of proteins. Mixing a 1:1 ratio of two oppositely charged peptoid 36 mers of a specific sequence in aqueous solution results in the formation of giant, free-floating sheets with only 2.7 nm thickness. Direct visualization of aligned individual peptoid chains in the sheet structure was achieved using aberration-corrected transmission electron microscopy. Specific binding of a protein to ligand-functionalized sheets was also demonstrated. The synthetic flexibility and biocompatibility of peptoids provide a flexible and robust platform for integrating functionality into defined 2D nanostructures. In the later part of my talk, we describe the use of metal ions to construct two-dimensional hybrid films that have the ability to self-heal. Incubation of biomimetic peptoid polymers with specific divalent metal ions results in the spontaneous formation of uniform multilayers at the air-water interface. We anticipate that ease of synthesis and transfer of these two-dimensional materials may have many potential applications in catalysis, gas storage and sensing, optics, nanomaterial synthesis, and environmentally responsive scaffolds.

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Debonding strain for steel-concrete composite slabs with trapezoidal metal deck

  • Claudio Bernuzzi;Marco A. Pisani;Marco Simoncelli
    • Steel and Composite Structures
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    • v.49 no.1
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    • pp.19-30
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    • 2023
  • Steel-concrete composite slabs represent a very efficient floor solution combining the key performance of two different materials: the steel and the concrete. Composite slab response is governed by the degree of the interaction between these two materials, mainly depending by chemical and mechanical bond. The latter is characterized by a limited degree of confinement if compared with the one of the rebars in reinforced concrete members while the former is remarkably influenced by the type of concrete and the roughness of the profiled surface, frequently lubricated during the cold-forming manufacturing processes. Indeed, owing to the impossibility to guarantee a full interaction between the two materials, a key parameter governing slab design is represented by the horizontal shear-bond strength, which should be always experimentally estimated. According to EC4, the design of the slab bending resistance, is based on the simplified assumption that the decking sheet is totally yielded, i.e., always in plastic range, despite experimental and numerical researches demonstrate that a large part of the steel deck resists in elastic range when longitudinal shear collapse is achieved. In the paper, the limit strain for composite slab, which corresponds to the slip, i.e., the debonding between the two materials, has been appraised by means of a refined numerical method used for the simulation of experimental results obtained on 8 different composite slab types. In total, 71 specimens have been considered, differing for the properties of the materials, cross-section of the trapezoidal profiled metal sheets and specimen lengths.

A Study on the Behavior of Wrinkles in Square Cup Drawing (사각용기 성형시 주름의 거동에 관한 연구)

  • Kim, Jin-Moo;Chung, Young-Min
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.616-620
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    • 2001
  • The wrinkling in the flange and wall of a part is a predominent failure mode in stamping of sheet metal parts. In many cases this wrinkling may be eliminated by appropriate control of the blank holding force(BHF), but BHF affects the draw depth. Although the wrinkles of flange have been made in the incipient stage of drawing, if the height of wrinkles is maintained under a prescribed limit by decrease or extinction of wrinkles in the course of drawing, small BHP can be allowed so that the depth of drawing could be increased. Authors research the variation of the wrinkles in flange in the course of square cup drawing by using aluminium A1015 and aluminium alloy A5052.

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Synthesis of TCO-less Solar Cell using Metal Mesh Type Electrode and its Photovoltaic Characteristics (금속 메쉬 전극을 이용한 TCO-less 광전변환소자 제작 및 광전변환 특성)

  • Park, Min-Woo;Sung, Youl-Moon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.2
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    • pp.126-130
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    • 2011
  • Transparent conductive oxide (TCO) is an important part in the construction of dye-sensitized solar cells (DSCs) because of its low sheet resistance, sufficient light transparent ability and high photoelectrical response as a porous photo-electrode material of DSCs. However, the use of TCO for the two DSC electrodes can result in significant cost increase for the less effective DSCs compared to Si based solar cell. Therefore, the replacement of TCO is required for the commercial production of DSCs. In this study, TCO electrodes are replaced by stainless steel mesh. The 3.44[%] efficiency of the prepared TCO-less DSCs sample was obtained.

The Study on the Design and Manufacturing of Combined Die for Both Sides of Front Fender (Front Fender LH/RH 일체 금형설계 및 제작에 관한 연구)

  • Jung, Hyo-Sang;Lee, Seoung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.24-30
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    • 1999
  • In the automobile development, press tool design and manufacturing are very difficult and need high cost experienced workers. Therefore, we concerned ourselves in the cost down and easy manufacturing. In this research, we have developed a tool for LH/RH of the front fender, which had difficulty in forming. We have carried out the drawing analysis by Pam-stamp and CATIA modeling. Finally, we get the optimal design parameter. As a result of try out, we found out the optimal width and margin at the center line for tool design. Also, in order to get good results we have to intaglio margin in the part of the wheel house and utilize double bead on every side except corner.

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A Study on the Improvement of the Forming Limit in the Forged Hige Product (힌지 부품의 단조공정에서 성형한계 개선에 관한 연구)

  • 김영호;박재훈;손경호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.240-243
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    • 1995
  • This paper describes the process design and forming limit of the forged hinge produec with the axial protrusion on the sheet metal. Process design is consisted of preform and forging process. In this case, the forged hinge product can be formed in a single workpiece without assembling another axial part to it. Process design of the forged hinge product is analyzed by the commercial FEM program. It is known that process design with perform process, shown by the FEM simulaion, can bring the forming limit of the forged hinge product to a great expansion.

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Multi Stage Simulations for Autobody Member Part (자동차 멤버 부품의 다공정 성형해석)

  • Park C.D.;Kim B.M.;Chung W.J.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.281-288
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    • 2006
  • Most of automobile member parts experience severe springback problems because of their complicated shape and high yielding strength. Now it becomes imperative to develop an effective method to resolve these problems. However, there remain several obstacles to get accurate estimation of dimensional shape. Especially the effective algorithms to simulate sheet metal forming processes including drawing, trimming, flanging and springback is demanded for the multi stage simulation of automobile member parts. In this study, for the purpose of accurate springback calculation, a simulation program which is robust in springback analysis is developed. Favorable enhancement in computation time for springback analysis by using latest equation solving technique and robust solution convergence by continuation method are achieved with the program. In analysis, the multi processes of rear side member are simulated to verify the system. For the evaluation of springback accuracy practically, all conditions including boundary conditions for springback analysis and inspection conditions for dimensional accuracy are applied. The springback results of simulations show good agreement with the experiments.

Analysis of Material Property Requirements on Automotive Stamping Parts (성형 해석에 의한 자동차 부품별 소재 요구 특성 분석)

  • Han S. S.;Kang Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.385-388
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    • 2004
  • The influence of material properties and process parameters on the strain distribution of stamping parts was studied by finite element method. For the parametric study, the investigation of variation of material properties was carried out with tensile test for a dozens of different steel sheets. The friction test for each surface and lubricants conditions are also carried out because the frictional characteristic is important parameter fur sheet metal forming. The geometry of stamping parts was measured by 3D scanner to build the tool model fer the FE analysis. As a result of analysis the major process parameter fer each automotive parts was investigated.

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Investigation of Springback Behavior of DP780 Steel Sheets after the U-bending Process (U-bending에서의 DP780 강판의 스프링백 거동 연구)

  • Choi, M.K.;Huh, H.
    • Transactions of Materials Processing
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    • v.21 no.6
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    • pp.384-388
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    • 2012
  • Sheet metal forming processes induce residual stress in the final product due to plastic deformation. The residual stress leads to elastic recovery of the formed part called springback, which causes shape errors in the final product. This error is a serious issue, especially for high strength steels, which are widely used in auto-body structures. Therefore, the evaluation of the amount of springback becomes critical for high strength steels. This paper investigates the springback behavior of DP780 steel sheets after the U-bending process using the geometry of the standard U-shape tool from the NUMISHEET'93 benchmark problem. The amounts of springback were measured as a function of the intrusion direction, forming speed and blank holding force.

Optimal Design of a Nuclear Fuel Rod Support Structure Based on Contact Stress Analysis (접촉응력해석을 통한 핵연료 지지격자 구조물의 최적설계)

  • Jang, In-Gwun;Kwak, Byung-Man;Song, Kee-Nam
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.731-736
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    • 2000
  • An optimal design method is adopted for a spacer grid in nuclear power plant. It is made of punched sheet metal process, functioning as springs and dimples supporting fuel rods. For stress analysis of the assembled fuel rod support, a typical cell out of the repeated pattern in the assembly is modeled using 4-node shell elements. A commercial code, ABAQUS, is used for detailed analysis of contacting phenomena with friction. For the optimization, design varibles are taken from geometric parameters representing the shape of the bent leaf spring part and mating contact region with fuel rod. Objective function is considered in relation to mechanical functions and durability. Maximum yon Mises stress is considered in relation to constrained contact stress.

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